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Preloading 1200C front end

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Old Sep 24, 2010 | 03:25 PM
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Question Preloading 1200C front end

Et al,

Looking to raise my 1200C front end.

I have not disassembled anything yet but if I understand the layout correctly I can add a spacer to the top of the main spring just under the filler cap to preload the spring, is this correct?

Anyone done this?

your thoughts welcome.

Dave
 
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Old Sep 24, 2010 | 03:39 PM
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That's only going to raise the front end if your springs are weak and sagging. It will however give you a firmer ride.

If there's any tube left on top, you can loosen the triple tree pinch bolts and slide the tubes down in the trees.
 
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Old Sep 24, 2010 | 05:00 PM
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I used 1" PVC and a washer between it and the spring. Rough length with a saw then mitre gauge and disc sander for true 90 degree ends. Deburred and eased over the edges with some 400 grit. I made 3 different length sets at once.
Nice project. Kept me out of trouble all night.
 
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Old Sep 24, 2010 | 06:52 PM
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Preloading the spring won't lift the front very much. It does help w/ brake dive and bottoming which is why I did mine. Sliding the fork tubes down in the triples is probably going to give you just as much lift as the spacers. Doing both might net you 1" if you're lucky.

Also, w/ spacers on top the caps can be a bit of a bear to get back on. It can be done by hand but it aint fun. Be careful when you remove them as well as they are under spring pressure and will pop off when you get to the last thread.
 
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Old Sep 24, 2010 | 07:17 PM
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Its hard to do with stock springs.
Easy with the progressive springs tho, I eliminated about 2 inches of sag, and pushed the forks down an inch till the caps are flush with the top of the clamps.

That allowed me to go from 11.6 to 13 inch rear shocks without odd stuff happening...

Brett
 
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Old Oct 1, 2010 | 06:45 AM
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Cool Update: Thanks for the great ideas but... the next question

Originally Posted by Brett001
Its hard to do with stock springs.
Easy with the progressive springs tho, I eliminated about 2 inches of sag, and pushed the forks down an inch till the caps are flush with the top of the clamps.

That allowed me to go from 11.6 to 13 inch rear shocks without odd stuff happening...

Brett
Gents, With regards to the preloading issue, I managed to open the pinch bolts and lower the front forks to the top of the caps (gave about 5/8"), tried to preload 1" PVC with washer but how do you stuff the springs and all the other parts back into the tubes??? Major problem which I could not solve.
 
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Old Oct 1, 2010 | 10:55 AM
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David, I put Progressive fork springs in my 2007 1200C, they came with 3" pvc spacers and a steel washer to go between the spacer and the spring. I used the spacers at their full 3". With the bike front wheel well off the floor some of the spacer was still above the fork tube. I palmed a ratchet in one had, held the fork tube with the other and was just man enough to get the thread started, I turned it a full turn before releasing the pressure on the ratchet. The Progressive fork springs and Progressive 13.5" 440 shocks are a perfect combination.
 
Attached Thumbnails Preloading 1200C front end-bagger-small-.jpg  

Last edited by 1200Cdriver; Oct 1, 2010 at 10:59 AM.
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Old Oct 1, 2010 | 11:08 AM
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Originally Posted by DavidStiebel
Gents, With regards to the preloading issue, I managed to open the pinch bolts and lower the front forks to the top of the caps (gave about 5/8"), tried to preload 1" PVC with washer but how do you stuff the springs and all the other parts back into the tubes??? Major problem which I could not solve.
Using the proper socket and a palm ratchet makes the job a lot easier and prevents damaging the finish on the fork tube nut.

 
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Old Oct 1, 2010 | 01:26 PM
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cHarlie, that's the exact one I have except from Dennis Kirk.
 
Attached Thumbnails Preloading 1200C front end-fork-cap-wrench-006-small-.jpg   Preloading 1200C front end-fork-cap-wrench-008-small-.jpg  
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Old Oct 1, 2010 | 03:21 PM
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I used the special socket and a regular ratchet. I do have the Progressive brand progressive springs. They're worth every penny. Wound up using 3 1/2" spacers and 11 oz of Screamin' Eagle fork oil. Major improvement. Brake dive went away. I'm about 210 lbs. Progressive 11 1/2" rear shocks.
 
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