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2005 1200 XLC Carb Woes, Erratic Idle

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Old Nov 28, 2010 | 04:27 PM
  #11  
cHarley's Avatar
cHarley
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From: Boynton Beach, FloriDuh
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Originally Posted by high_beam
You're on to something. I put the stock (heavier) spring in. I didn't put the old slide in, partly because it was really worn which prompted the replacement in the first place, but mainly because I can't find it.

She started right up and ran fine, no surging idle. I let her run for a long while (I'm a little fuzzy from the fumes). As she warmed she seemed to lean out just fine as I pushed the choke in. I had to turn up the idle just a little after she was warm, but it feels like I'm tweaking instead of searching for a functional spot. She was smooth across the idle. And then she started getting really rich. Puffing black smoke. I took her for a short run (its 46 degrees) but she seems like her old potent self. So smooth, and still a screamer. I love this bike again.

When I got back to the shop, I pulled that vacuum line and there is fuel dripping from the petcock. I can't see this described in the manual. So stupid question, should there be any fuel at all, or absolutely none? And second stupid question, do I replace the fuel valve or is there a repair?

Once again, thank you!
I don't know of a rebuild kit for the petcock, but if you have fuel coming from the vacuum port on the petcock, it's got leaky gaskets and I'd just replace the petcock.

Looks like your on the way to resolving the (compound) problems.
 
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Old Nov 29, 2010 | 08:13 PM
  #12  
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high_beam
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I did some research and you can get a replacement diaphram for $17 but the whole valve is only $26. I had to order it, the dealer didn't have one in stock.

I don't think I would have found the leaking fuel valve on my own. After studying online, its a commonly understood problem. I guess I would have liked for the dealer to find it.

Two thoughts, I'm a better wrench for this experience, and I need to wrench not just for economy but out of necessity.

Thanks to all who contribute to this forum, especially you cHarley. I hope to have this bike in Daytona in March.
-JMH
 
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Old Nov 30, 2010 | 11:09 AM
  #13  
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cHarley
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From: Boynton Beach, FloriDuh
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Glad you've got it nailed down. Fighting 2 different fuel issues at the same time, can make you pull your hair out.
 
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