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48 Headlight Bracket

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Old Aug 10, 2012 | 01:16 PM
  #1  
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Default 48 Headlight Bracket

I'm in the middle of doing my bars, chopping the fender, adding springs/struts, and I decided to move my headlight as I wait for various parts to come in.

I could not find a bracket that would accomplish what I wanted to do for the 48; only the eyebrow mounts. Searching the forums I saw one guy make a big rod (didn't like it) and I saw someone else use a 90 degree curved bracket that looked good but I couldn't find one. So, I decided to try my hand at some custom fabrication.

I took some 16 guage steel and on the first one I just freehanded an outline. It's about 4" up, 2" out and 1" wide. Cut it out with a jigsaw and used the first one to trace the second. Then I drilled the holes and took my grinder to the edges to make sure everything could still move. Used a spacer between the headlight tabs on top. Haven't rode with it yet but turned her on and it's pretty solid.

Fairly easy to do so I figured I'd share the process with my fellow 48s. I'm sure it's been done many times but I couldn't find anyone selling one.
 
Attached Thumbnails 48 Headlight Bracket-388118_741115541470_58202257_n.jpg   48 Headlight Bracket-255369_741115596360_1644306282_n.jpg   48 Headlight Bracket-185893_741115671210_1776211330_n.jpg   48 Headlight Bracket-558353_741853727140_1336173283_n.jpg   48 Headlight Bracket-226250_741853836920_1183064240_n.jpg  

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Old Aug 10, 2012 | 01:18 PM
  #2  
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Close up
 
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Old Aug 28, 2012 | 11:49 PM
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Clean! I like it
 
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Old Aug 29, 2012 | 03:04 AM
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Looks good. The real test will be when you take it for a ride to see if the vibration is going to make it sag down at all.
 
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