Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

7"Headlight for 48

Thread Tools
 
Search this Thread
 
Old Sep 13, 2014 | 07:07 PM
  #1  
brucepancake's Avatar
brucepancake
Thread Starter
|
Cruiser
Joined: Sep 2014
Posts: 101
Likes: 3
From: 43054
Default 7"Headlight for 48

Hey guys . Can you point me in the right direction for a 7 inch headlight for my 2010 Harley 48?
Thank you
 
Reply
Old Sep 13, 2014 | 07:52 PM
  #2  
Ployd4's Avatar
Ployd4
Road Master
Joined: Feb 2012
Posts: 1,035
Likes: 2
From: Western Washington
Default

I think I've seen people use the fatboy headlight on their 48.
 
Reply
Old Sep 13, 2014 | 09:52 PM
  #3  
Mick's Avatar
Mick
Road Warrior
Joined: Jul 2006
Posts: 1,532
Likes: 7
From: Rochester N.Y.
Default

Here's my setup





The headlight is a Drag Specialties 2001-0556 .
The housing comes with a e-code headlight assembly in it with a bulb.
I have a Cibie E-Code 7" in the housing.
The headlight can mounted to the stock base mount with a washer on each side to make it fit correctly.



I used the base mount that came with it eventually , but I had to make a clearance cut about 1/4" deep and 5/8" tall to miss the steering stops on the backside.
This mounts closer in and a bit higher , about 1 finger between the odo button and housing.
The stock wiring can be used without cutting it if you are carefull taking the pins out of the headlight socket.
If you pull the harness back till the wires show , the rubber bushing large end can be fed through the hole and used in the new housing , just reassemble and you're done.
Easy and good perfoming mod when you're finished.
Mick
 
Reply
Old Sep 13, 2014 | 10:17 PM
  #4  
scottylonebull's Avatar
scottylonebull
Road Master
Joined: May 2014
Posts: 874
Likes: 60
From: new york
Default

the big headlight looks good on the 48
 
Reply
Old Sep 13, 2014 | 10:55 PM
  #5  
PanHeadRich's Avatar
PanHeadRich
Outstanding HDF Member
Joined: Nov 2010
Posts: 2,591
Likes: 68
From: Big Bear City, CA
Default

Originally Posted by Mick
Here's my setup.
Very nice. Now put a Truck-Lite LED in that bucket and light up the night! They look great and work even better.
 
Reply
Old Sep 14, 2014 | 07:18 AM
  #6  
brucepancake's Avatar
brucepancake
Thread Starter
|
Cruiser
Joined: Sep 2014
Posts: 101
Likes: 3
From: 43054
Default

Originally Posted by Mick
Here's my setup





The headlight is a Drag Specialties 2001-0556 .
The housing comes with a e-code headlight assembly in it with a bulb.
I have a Cibie E-Code 7" in the housing.
The headlight can mounted to the stock base mount with a washer on each side to make it fit correctly.



I used the base mount that came with it eventually , but I had to make a clearance cut about 1/4" deep and 5/8" tall to miss the steering stops on the backside.
This mounts closer in and a bit higher , about 1 finger between the odo button and housing.
The stock wiring can be used without cutting it if you are carefull taking the pins out of the headlight socket.
If you pull the harness back till the wires show , the rubber bushing large end can be fed through the hole and used in the new housing , just reassemble and you're done.
Easy and good perfoming mod when you're finished.
Mick

Thanks Mick. That is exactly what I want. But I dont want to have to do a bunch of conversion stuff. Can I get the DS 2001-0556 and just put it on?
 
Reply
Old Sep 14, 2014 | 07:45 AM
  #7  
Rog48's Avatar
Rog48
Elite HDF Member
Joined: Aug 2011
Posts: 3,932
Likes: 45
From: Stockbridge GA
Default

I used the OEM mount on my 7". It does make it stick out a bit more.

 
Reply
Old Sep 14, 2014 | 10:14 AM
  #8  
Mick's Avatar
Mick
Road Warrior
Joined: Jul 2006
Posts: 1,532
Likes: 7
From: Rochester N.Y.
Default

Bruce , the headlight assembly come wired for an E-code headlamp with a tiny little bulb in the housing also.
What I did was disconnect all the wiring in the headlight.
Leave the small bulb and socket in the housing (it won't hurt anything).
Cut the long "ground" wire that attaches to the housing in half (you don't need it).
Remove all the wiring from the Drag Specialties housing.
On your original headlight , disassemble the headlight plug (just 3 wires).
Pull the harness back out of the housing slowly until you can see the wire colors.
The harness tape makes the rubber bushing fit snug in the hole.
Work the big end of the rubber bushing out the back of the original housing , and slide the wires out the back.
Intall the new housing and feed the 3 wires in from the rear.
Work the big end of the bushing through the hole.
Feed the taped portion of the wiring into the bushing , this expands it.
I had to use a 3/8" flat washer on the inside each side of the housing ears to make the stock bottom mount the same width as the headlight housing inner ear width.
The mount that comes with it is slightly wider.
Reassemble the headlight plug.
Install the bulb and you're done.
No wiring mods , easy as pie.
Aim correctly for best performance.
Mick
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Sep 14, 2014 | 12:42 PM
  #9  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Wink

Originally Posted by Mick
Bruce , the headlight assembly come wired for an E-code headlamp with a tiny little bulb in the housing also.
Just for info that tiny bulb is required in parts of Europe as a sidelight or parking light.
 
Reply
Old Sep 14, 2014 | 06:00 PM
  #10  
Mick's Avatar
Mick
Road Warrior
Joined: Jul 2006
Posts: 1,532
Likes: 7
From: Rochester N.Y.
Default

Thanks GR , I always wondered what the little one was for.
If you want to use the mount that came with the Drag Specialties light , here's the mods needed.



You can see that the mount has to be relieved on the back at the bottom.
I cut the mount in 1/4" and 5/8" tall on the backside.
This mounts the headlight higher and farther back than the stock lower mount.
The kit doesn't come with the required bolt for the bottom mount (underneath).
The stock bolt is coarse thread and the DS is fine thread.
I used a 3/8 x 24 x 1 1/4" socket head screw with the original lock washer on mine.
Mick
 
Reply



All times are GMT -5. The time now is 05:38 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE