Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Broken brackets upper fairing

Thread Tools
 
Search this Thread
 
Old May 18, 2017 | 11:02 AM
  #1  
anothernewb's Avatar
anothernewb
Thread Starter
|
Tourer
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2016
Posts: 336
Likes: 181
From: West Central MN
Default Broken brackets upper fairing - how to fix?

Noticed a rattle from the fairing this spring, Thinking it was a loose bolt - but yesterday the radio display died, so I took that as providence I was supposed to open up the fairing. and things just went downhill from there. I ended up completely rendering it (the radio) useless in the process of attempting to identify the issue, but I also noticed 2 broken brackets when I was working on it.

i've attached an image of where they're broken. both ends are snapped off where they bolt to the fairing. I'm no engineer - but I'm thinking this is the source of the rattle - and probably helped the radio faceplate loosen up the way it did.

So thoughts on how to repair these? One looks like a bolt on part. the other, looks like it's integrated into the whole fairing hardware.
 
Attached Thumbnails Broken brackets upper fairing-bluehd080.jpg  
Reply
Old May 18, 2017 | 11:10 AM
  #2  
xcbullet's Avatar
xcbullet
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2015
Posts: 2,091
Likes: 304
From: mid Michigan
Default

Harley has a upgrade for the vertical ones , very common problem. The small one broke from letting it go so long, those weren't broke on mine.
 
Reply
Old May 18, 2017 | 11:15 AM
  #3  
jefla's Avatar
jefla
Road Master
Joined: Jul 2011
Posts: 1,170
Likes: 14
From: washington dc
Default

Welcome. Lots of us have had this issue and there're numerous posts. My left upper bracket broke. I fixed it by adding a modified L bracket from the local hardware, using the existing connection into the inner fairing and drilling a few holes in the broken bracket that were used to attach the L bracket. I drilled the broken HD bracket in place. If you do the same, be super careful with the drill waste as you don't want metal shavings loose inside the fairing.
 
Reply
Old May 18, 2017 | 11:21 AM
  #4  
just plain john's Avatar
just plain john
Grand HDF Member
10 Year Member
Liked
Loved
Joined: Nov 2012
Posts: 3,784
Likes: 100
From: Pasadena TX
Default

Originally Posted by jefla
Welcome. Lots of us have had this issue and there're numerous posts. My left upper bracket broke. I fixed it by adding a modified L bracket from the local hardware, using the existing connection into the inner fairing and drilling a few holes in the broken bracket that were used to attach the L bracket. I drilled the broken HD bracket in place. If you do the same, be super careful with the drill waste as you don't want metal shavings loose inside the fairing.
This. Common L brackets from the hardware store worked for me. The later model speaker brackets are improved over the earlier ones, but you didn't say what year you have. Alternatively you can source replacement vertical brackets but they are costlier and much more difficult to install.
 
Reply
Old May 18, 2017 | 11:23 AM
  #5  
TVan's Avatar
TVan
Cruiser
Joined: Apr 2012
Posts: 127
Likes: 10
From: Elk River, Minnesota
Default

Try this guy out befor its too late. Put these on mine last summer alot cheaper than stock and stronger too. Had to send my radio in to Iron Cross Audio because of vibration damage. All 4 of my brackets were broken.
http://www.nwmachine.com/rfw/ Just bought more for my sons 07 classic, he just needed the upper ones. You can put these on without taking anything apart. Put over 60000 miles on my 07 ultra after the repair.
My sons 07 did the same. and the repair never failed on mine up to 117000 miles
 
Reply
Old May 18, 2017 | 11:47 AM
  #6  
anothernewb's Avatar
anothernewb
Thread Starter
|
Tourer
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2016
Posts: 336
Likes: 181
From: West Central MN
Default

Figured someone would have done the research. brackets looked very weak to me. Got the repair kit ordered. Thanks TVan.

Now I gotta go find a new radio.
 
Reply
Old May 18, 2017 | 04:01 PM
  #7  
acchd's Avatar
acchd
Stellar HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Apr 2008
Posts: 2,999
Likes: 85
From: Charlotte Metro
Default

I had planned big trip and noticed one of mine was broke so being in a crunch used L bracket got from Lowes. Later bought some nice stainless pieces from guy on eBay called Chopperdan0404. He has both vertical(my issue) and horizontal speaker brackets.

http://www.ebay.com/itm/Fairing-Supp...3D282181120377
 

Last edited by acchd; May 18, 2017 at 04:32 PM.
Reply
Old May 20, 2017 | 12:03 AM
  #8  
whyrzwaldo's Avatar
whyrzwaldo
Tourer
10 Year Member
Liked
Loved
Joined: May 2012
Posts: 377
Likes: 32
From: Buckeye Country
Default

+++1 on Ragans Fab Works! Price is great and very easy to install. The kit has everything you need including a drill bit. Just installed both upper and lower kits on mine..

and a fyi. Chopperdan0404 is Dan Ragan of Ragan Fab Works. It is his eBay seller name.

Here's a link to a post I did about a week ago regarding it.
https://www.hdforums.com/forum/touring-models/1176490-shout-out-to-dan-ragan-fab-works.html
 

Last edited by whyrzwaldo; May 20, 2017 at 12:15 AM.
Reply
Old May 20, 2017 | 12:30 AM
  #9  
Guntoter's Avatar
Guntoter
Outstanding HDF Member
Joined: Mar 2009
Posts: 2,216
Likes: 102
From: Central Illinois
Default

I put some of those Fab Works support brackets on years ago, before I had any breakage, just to prevent the problem. It's believed the cause of the brackets to break may possibly be a weak or broken front motor mount, allowing too much vibration/shaking transmitted to the fairing. So check out the front motor mount too.
 
Reply
Old May 20, 2017 | 09:22 AM
  #10  
470004's Avatar
470004
Seasoned HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2013
Posts: 24,892
Likes: 19,378
From: New York
Default


You may want to consider this product by Alloy Art Strong Inner Fairing Support Brackets.
 
Reply



All times are GMT -5. The time now is 02:41 PM.