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limp mode/check engine

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Old Oct 16, 2017 | 11:52 AM
  #1  
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Default limp mode/check engine

Heading back home after 754 trouble free, beautiful miles in Maggie Valley and the Blue Ridge, I experienced my first ever check engine and the resulting limp mode on my 2010 Ultra. We were on I-40, 75 MPH, flat, no grade and suddenly just lost power. Noticed the check engine light, and hit the right lane as speed dropped. Luckily we were near an exit, and after getting off the interstate and finding a place to pull up, I shut the bike down. Me and wifey sat for a second, and I attempted to start her back up, which she did with no problem. Checked for codes, got a po134, front O2 sensor open/not responding. Bike ran well, no problem, to a gas station just down the road. I gassed up, half a tank maybe, and we started up to make the last 150 odd miles home. Had zero problems, started out kinda slow, 55/60 but gradually worked back up to 70/75 and didn't have the slightest sign of a problem, bike ran great and no more check engine light. I cleared the code when I got home, so far it hasn't reappeared. What should I do now, is there something that needs immediate attention? Could a freak occurrence throw a code and reset or disappear? thanks in advance for any suggestions.
 
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Old Oct 16, 2017 | 03:31 PM
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Well, this may or may not be perplexing issue but I certainly hope not. If it were me I would start by inspecting as much of the 02 wiring as possible for opens or short to ground at some point. If nothing, then switch the o2 sensors front to rear which I suspect are the same, then ride it around for a while not too far from home and see what transpires.
Mike
 
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Old Oct 16, 2017 | 03:42 PM
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Check the TBW electrical connection on the throttle body, right behind the air cleaner. The pins in that connection are known to fret. Happened to me last year on my '09, had them replace the pins and all was good.
 
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Old Oct 16, 2017 | 06:23 PM
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I had a similar circumstance with a different cod--P0118--which is an open/high engine temperature sensor. I checked wires and every condition that my electrical diagnostic manual told me could cause a high heat reading on the sensor. I continued to have occasional stutters and power losses intermittently. Finally I just decided to replace the sensor itself (a $38 part and a 10 minute swap). And now the bike runs perfectly again. I have no idea why a sensor goes bad (and the old one looked the same as the new one, no outward sign that would indicate failure). I do have lots of miles on the bike (just under 57,000) so maybe they just wear out.

But if your O2 sensor is as cheap and easy to replace (I didn't pull the manual to check) you might think of trying that if you get the check engine light again.
 
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Old Oct 16, 2017 | 09:03 PM
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Originally Posted by Jeevz1
Check the TBW electrical connection on the throttle body, right behind the air cleaner. The pins in that connection are known to fret. Happened to me last year on my '09, had them replace the pins and all was good.
This is probably your problem, happened to me and many others. I believe they changed this to a rubber boot in 2011 or 2012, Pull off, clean both connections really well with electrical contact cleaner, compressed air till dry and connect again. I do mine about 2-3 times a riding season. That limp mode blows when that happens, be lucky you both got home! Ride safe!!
 
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Old Oct 16, 2017 | 09:14 PM
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Originally Posted by nutsandbolts5212
This is probably your problem, happened to me and many others. I believe they changed this to a rubber boot in 2011 or 2012, Pull off, clean both connections really well with electrical contact cleaner, compressed air till dry and connect again. I do mine about 2-3 times a riding season. That limp mode blows when that happens, be lucky you both got home! Ride safe!!
Yup...me too. Then I covered mine with a large diameter shrink tube.
 
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Old Oct 16, 2017 | 09:23 PM
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Originally Posted by Jeevz1
Check the TBW electrical connection on the throttle body, right behind the air cleaner. The pins in that connection are known to fret. Happened to me last year on my '09, had them replace the pins and all was good.
That happened to me also. I pulled the connector apart on the throttle body and sprayed it out with some 02 sensor cleaner and put dielectric grease on it and never had any more problems. May want to check the ECM connector under the seat. On long rides like that we like to wiggle our butts and could have pulled connector loose.
 
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Old Oct 17, 2017 | 05:48 AM
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The fretting problem is not with the pin to pin connections in the connector. It's where the wire is connected to the pin on the plug. Soldering the wire to the pins on the plug takes care of that. It can definitely be an issue but wouldn't throw a code for an 02 sensor.

As previously mentioned, I'd look at the wires and connection on the sensor and consider simply replacing it. They do fail over time and are not hard to swap and not outrageously priced. I recently changed both on mine.

Some one please correct me if I am wrong but when an O2 sensor fails the ECM quits reading it and uses a single default reading. That could account for the performance change. I don't think that would cause a true limp mode to occur. You're just now in closed loop tuning on a fixed setting and not open loop based on the sensor reading. If the light cleared, your back to normal tuning off the sensor.

Good luck!
 
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Old Oct 17, 2017 | 09:16 AM
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Originally Posted by EdwardK
The fretting problem is not with the pin to pin connections in the connector. It's where the wire is connected to the pin on the plug. Soldering the wire to the pins on the plug takes care of that. It can definitely be an issue but wouldn't throw a code for an 02 sensor.

As previously mentioned, I'd look at the wires and connection on the sensor and consider simply replacing it. They do fail over time and are not hard to swap and not outrageously priced. I recently changed both on mine.

Some one please correct me if I am wrong but when an O2 sensor fails the ECM quits reading it and uses a single default reading. That could account for the performance change. I don't think that would cause a true limp mode to occur. You're just now in closed loop tuning on a fixed setting and not open loop based on the sensor reading. If the light cleared, your back to normal tuning off the sensor.

Good luck!

http://www.cdcorrosion.com/mode_corr...n_fretting.htm

This is the best layman terms for fretting corrosion.

https://www.hdforums.com/forum/exhau...questions.html

O2 sensor info, found on forum. Ride safe!!
 
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Old Oct 17, 2017 | 09:31 AM
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Originally Posted by EdwardK
The fretting problem is not with the pin to pin connections in the connector. It's where the wire is connected to the pin on the plug. Soldering the wire to the pins on the plug takes care of that. It can definitely be an issue but wouldn't throw a code for an 02 sensor.

As previously mentioned, I'd look at the wires and connection on the sensor and consider simply replacing it. They do fail over time and are not hard to swap and not outrageously priced. I recently changed both on mine.

Some one please correct me if I am wrong but when an O2 sensor fails the ECM quits reading it and uses a single default reading. That could account for the performance change. I don't think that would cause a true limp mode to occur. You're just now in closed loop tuning on a fixed setting and not open loop based on the sensor reading. If the light cleared, your back to normal tuning off the sensor.

Good luck!
That's kinda what I was thinking, the check engine light and the O2 code I understand would create a performance problem but I'm wondering why we went into limp mode? After the re-start, we made another 150 miles and nothing seemed different at all, rode again Sunday and again no problems. Just wondering if these rascals ever just experience a glitch, a blip that causes a limp mode condition and then never returns or if limp mode means something is about to fail?
 
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