When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I put together my own 107" kit. I bought the pistons, had the cylinders bored and the heads done by a local shop. I went with TMan-555 cams already had the S&S header and PCV tuner. The price was comparable with the big shops, but I had the pleasure of doing it the I wanted. Either way you can't go wrong.
MOCO's kit is 92500039, $975 from Boardtracker HD, S&S had one out but MOCO said it infringed on their patent, they're supposed to have a new kit out around FEB. You might still be able to get one in Canada, I think the patent only cover US. They bolt in with no case bore, MOCO kit uses Mahle pistons & S&S was using CP-Carillo pistons.
Pieced my kit together as well . You can get 110 barrels that fit the stock spigot holes and not require case machining. If piecing a kit together figure out what type of riding you do and the rpm ranges your in 90% of the time That will determine what cams you run and compression ratio.
got any facts to support your statement about it being a waste of money to port heads with true duals? A very experienced tuner told me that the few ponies left on the table wouldn't be missed between a 2/1 to 2/2...he had nothing to gain by me buying either system...told me to buy what I liked
This was fuel moto's advice. With true duals the gain you get from ported heads would be smaller and come on later. They recommended against spending the money on porting heads if I wasn't going change the exhaust. So your 'reputable shop' had everything to gain by selling you either system, fuel moto by contrast was perfectly happy not to sell me stuff because it was the right advice.
96” to 107 mild would be a great upgrade, Hell I put a 103HO stock in my 07 FLHTC and the difference is very good, I can’t imagine what a 107 would’ve been. I would do the most reliable power I could that I could afford.
My first question is who is doing the assembly work? If it's you then I would have a good shop bore the existing jugs and get the pistons and rings with the ring gap set from the same shop. This way you have a good idea the bores are correct. Buying a kit you MUST check the jugs and you will need a torque fixture to properly measure the bores with a bore gauge.
96 to 107 mild would be a great upgrade, Hell I put a 103HO stock in my 07 FLHTC and the difference is very good, I cant imagine what a 107 wouldve been. I would do the most reliable power I could that I could afford.
Thanks Notgrownup. My thoughts as well. Not building a race engine, long haul puller but i do rag on it once in-a-while.
MOCO's kit is 92500039, $975 from Boardtracker HD, S&S had one out but MOCO said it infringed on their patent, they're supposed to have a new kit out around FEB. You might still be able to get one in Canada, I think the patent only cover US. They bolt in with no case bore, MOCO kit uses Mahle pistons & S&S was using CP-Carillo pistons.
DTTJGlide, I will look into this. I only want to barrel up once and have not explored the MOCO kit..
My first question is who is doing the assembly work? If it's you then I would have a good shop bore the existing jugs and get the pistons and rings with the ring gap set from the same shop. This way you have a good idea the bores are correct. Buying a kit you MUST check the jugs and you will need a torque fixture to properly measure the bores with a bore gauge.
Good point. I know the boys at Hyper Cycle would do that for me. I keep going back to boring my old jugs and getting them to machine at prep everything for me to build myself. Thanks Bowhunter61.
I had my stock jugs bored from 96 to 107 and got a matched piston kit. Came out to be less than half the cost of kits available at the time. I used the savings on head work and S&S easy start cams. Running stock headers with Rinehart style slip ons. I'm sure I'm not getting every last horsepower with this but I easily beat 106 Victory bikes. :-) I'm approaching 25k miles on this setup and it's never given me any grief.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.