Rebuilding front forks
hey big-mike, why not look into fork cartridges instead of replacing the springs with new springs?
i am installing new rear shocks soon, hopefully this weekend, and based on most feedback, I am likely going to have a new front fork suspension in th near future, so I am watching your thread here with much anticipation.
as near as I can tell the investment for cartridges is very very similar to the cost of quality replacement springs with intiminator valves. So then, if replacement springs and valves costs about the same $$$ as a new set of fork cartridges, and labor, whether you do it yourself or have someone do it, is arguably the same, then consider cartridges, because there is ZERO maintenance with cartridges. New Gee whiz springs and valves will still require oil changes at regular intervals.
just curious if you have considered the advantages of not replacing springs with springs.
i urge you to read the DK Customs review of front fork spring kits.
if you are on a budget, and absolutely must stick to it, rebuilding the forks with new (better springs), and better fork oil will make a difference, and will still require periodic fork oil changes.
So springs and oil, and rebuild kit looks to be roughly $200.00
Springs, oil, intiminator valves, and rebuild kit should be roughly $300
Progressive mono tube cartridge kits, with considerably less oil (only for lubrication) are roughly $350
Of the 3 options, ONLY the monotube kit becomes maintenance free - either of the first 2 options still require fork oil changes periodically, which means more time and money.
So, while the monotube cartridge option is marginally more money in the beginning, in the long run I believe it means saving money and hassle with the forks.
i agree, that if you need a rebuild kit no matter which direction, then that is another common cost.
That said, I would inquire with one of the recommended resources about the cartridge kit, and exactly what it includes or needs in addition.
I called and spoke to eastern performance cycles about the progressive mono tube kit for my bike, and they were the best price, delivered, and no sales tax. I will be ordering from them when I am ready to pull the trigger.
some cartridge kits are more expensive, and the best of the best are $1200-$1500 or more, but for my money, the budget minded monotube kit is the most cost effective and best balanced performance upgrade choice for me.
The Best of Harley-Davidson for Lifelong Riders










