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Old May 3, 2018 | 11:40 AM
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Forgive me in advance if there is already a thread in regards to this....

I have a 2003 FLHTCI with the 88ci Twin Cam...... What motor sizes are a direct fit with zero modifications, i.e. transmission, engine mounts, etc. I had the dreaded cam tensioner failure and the bottom end of my motor needs rebuilt. Im opting to just replace with a remanufactured engine with the cam gears so I never have this problem again. Could I bolt on a 95? 96? 103? ..... Im looking at motors now and the price difference between the sizes is not great so I was thinking if I can bolt on a 103 for a100 bucks more than an 88 then that sounds like a plan if it will work. Any advice would be awesome.... Thanks
 
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Old May 3, 2018 | 12:16 PM
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Only another TC88 5 speed is a direct fit . Or an S&S designed for a 1999-2006 (excluding 2006 Dynas).
 
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Old May 3, 2018 | 12:29 PM
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Thanks so much for that.... hate to probe further but if I went to a 95 or 96, what needs to be changed to make it bolt on or is this just to much to list?
 
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Old May 3, 2018 | 12:54 PM
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Originally Posted by donmecca357
Thanks so much for that.... hate to probe further but if I went to a 95 or 96, what needs to be changed to make it bolt on or is this just to much to list?

Your engine has a 4" stroke. The TC 96 introduced in 2007 has a 4 3/8" stroke and a different engine case. You can bore your engine to 95" or 98" but as for complete replacement my original answer stands.
 
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Old May 3, 2018 | 01:21 PM
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Donmecca357---Check out the Harley Davidson Longblock Program, part #16200095 it's a 103 inch
engine designed for 03 to 06 EFI Touring models. Cost $4495.oo, and is sold without cam shafts so
that will allow you to go with a gear drive setup, and use some of the parts off your old engine, like rocker boxes and engine covers.

It could cost less from a 20% off dealer, check it out.

John
 
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Old May 3, 2018 | 02:54 PM
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That might me the idea there ^^^^^.

Personally, I like my 4" stroke TC 88 with a 5 speed even though my TC 107 makes nearly double the HP.
 
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Old May 3, 2018 | 03:09 PM
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how many miles on it when the tensioners went? I would also look at some of the engines from some one like hillside cycles they are making tons of power.
 
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Old May 3, 2018 | 03:59 PM
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27k..... I called HD and it was 4k just to rebuild my existing motor......S&S has a 111 and a 124 that are direct bolt on....all I would need is a performance throttle body and not even sure I would "NEED" it, the site just says for max performance. (137 HP and 131 ft/lbs Torque). Ebay has a bunch of used around the 1500 price range but im skeptical buying a used motor. Are there any other direct bolt on options other than S&S.... 6k plus 500 for the throttle body then 1k or so to get installed... Im at nearly 7 grand.... This cant be the only way
 
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Old May 3, 2018 | 04:01 PM
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Originally Posted by svarnster
how many miles on it when the tensioners went? I would also look at some of the engines from some one like hillside cycles they are making tons of power.
Does that place ship? I found their website but it stinks.... no purchase options or prices
 
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Old May 3, 2018 | 04:15 PM
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Originally Posted by donmecca357
27k..... I called HD and it was 4k just to rebuild my existing motor......S&S has a 111 and a 124 that are direct bolt on....all I would need is a performance throttle body and not even sure I would "NEED" it, the site just says for max performance. (137 HP and 131 ft/lbs Torque). Ebay has a bunch of used around the 1500 price range but im skeptical buying a used motor. Are there any other direct bolt on options other than S&S.... 6k plus 500 for the throttle body then 1k or so to get installed... Im at nearly 7 grand.... This cant be the only way
If I was gonna hand anybody 4k to rebuild an engine it'd be Kirby at Vee Twin Racing.

 

Last edited by Campy Roadie; May 3, 2018 at 04:16 PM.
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