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Charging Systems Are Expensive!!!

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Old Dec 31, 2019 | 10:43 AM
  #21  
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Just my opinion and what I do but I use a big 3/4 drive impact on the compensator nut with the sprockets locked with a steel bar. That does not affect magnets. Just tapping on OD of the alternator rotor will pop magnets out of the expoxy glue that holds them. That is why it says DO NOT STRIKE .
 
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Old Dec 31, 2019 | 10:52 AM
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Originally Posted by 1993FXSTS
I'd be looking for shorts before I installed all of those nice new expensive parts.
Great observation. However, the extent of that “wiring” was removing the controls.

On the same note, I am concerned that the stator/regulator may be a symptom rather than a cause. I just don’t know where to start.
 
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Old Dec 31, 2019 | 08:34 PM
  #23  
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Originally Posted by CamelRider
Great observation. However, the extent of that “wiring” was removing the controls.

On the same note, I am concerned that the stator/regulator may be a symptom rather than a cause. I just don’t know where to start.
What about the phone charger that is spliced into an accessory wire and has failed? Any other odd wiring that might be lending to the problem? I'd be tracing all of the charging system wiring harnesses at a minimum and making sure they haven't rubbed through anywhere and are causing a short. All of this may be moot, but it sure sucks to fail new parts because of an uncorrected cause. Good luck!
 
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Old Dec 31, 2019 | 10:14 PM
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Does your primary fluid smell really bad? Dead giveaway of fried stator.
 
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Old Jan 1, 2020 | 08:25 AM
  #25  
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If you end up having to replace stator, rotor, and voltage regulator.....I highly suggest Cycle Electric 3 Phase.

Their stuff is a little higher, but is top notch and is of better quality of OEM.

 
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Old Jan 1, 2020 | 11:16 AM
  #26  
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Is there suppose to be a couple small welds on the compensating sprocket bolt? (See image)

I tried to clean the threads with a pick and they wouldn’t budge. They look like a small tack weld - possibly to prevent over tightening?


 
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Old Jan 1, 2020 | 11:36 AM
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Originally Posted by 1993FXSTS
What about the phone charger that is spliced into an accessory wire and has failed? Any other odd wiring that might be lending to the problem?
Now that you mention it. I do remember the wiring on the baker tranny sparking when a buddy grabbed ahold of it and asking what it was. It's a good thing I have a backup bike because I'm officially DL'ing this one for a month or so until I'm confident I have all the issues cleared.
 
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Old Jan 1, 2020 | 11:39 AM
  #28  
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[QUOTE=CamelRider;18767955]Wait a minute...I thought my reading of "000" meant my stator is grounded = bad stator. Or is that NOT what you mean by "Good enought"?

OOPS! Damn, you’re right. 0 is not good.
 
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Old Jan 1, 2020 | 11:43 AM
  #29  
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Because I am certain at least the stator and voltage regulator will need replaced, I will be maintaining this thread through completion of installing the new charging system. But I will create new threads for the other problems (and link to them in this thread) so they can stand on their own.

I will be troubleshooting:
  1. Accessory wiring failure (handgrip heater, phone charger, accessory switch)
  2. Baker 6 speed transmission with reverse (reverse not working)
  3. Trace wiring system for possible shorts
Thanks, wrenchers, for your help!
 
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Old Jan 1, 2020 | 01:07 PM
  #30  
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Thats permeant red loctite. It will chip out. Not weld. Take a small V shaped punch and use a small hammer and tap it. Trial fit that bolt all the way to make sure it is clean and free and bottoms.

Clean all internal and external threads with lacquer cleaner. The preferably use loctite primer on them to finish cleaning process. Then use permeant grade (red usually) loctite on male thread. (Two lines). Torque correctly with sprockets locked.
Loctite only hardens in the absence of air but if you did not use primer, let it set 24 hours before adding the oil and running motor.
 

Last edited by Jackie Paper; Jan 1, 2020 at 02:29 PM.
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