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Engine cough on quick rev occasionally ... why?

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Old Jul 17, 2020 | 11:12 PM
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Default Engine cough on quick rev occasionally ... why?

2018 Ultra Limited, Stage 1 with EFI flashed. The bike has always run like a top and I have changed nothing. I'm on my third season however the bike has developed the very occasional cough (maybe even a slight backfire) if you give it throttle really quickly like when taking off from a light when you rev before engaging the clutch ... happens when warm or cold ... once it does this cough it takes right off like normal ... and as I say very occasionally, like once a week. I have checked for exhaust leaks, re-flashed the EFI, air filter is clean, gas always 91 octane ... like I say, the bike has been flawless, I have changed nothing but this has developed starting with this riding season. 20,000 miles on the bike.

Your thoughts and ideas to try?
 
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Old Jul 17, 2020 | 11:33 PM
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My 2017 with a stage 2 occasionally did this is and so does my 2020. I notice it when I give the throttle a quick blip before down shifting. When it happens it almost feels like the engine wants to shutdown but it doesn't. I just ride with it the way it is as it only happens once in awhile.

Both models have different tuners, cams etc so that probably isn't the issue.
 

Last edited by RET_SCPO; Jul 17, 2020 at 11:34 PM.
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Old Jul 18, 2020 | 03:23 AM
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I wouldn’t worry about it too much, remember you have 20k worth of carbon deposits on the fuel injectors, intake valves and combustion chamber. If if you use premium gas with cleaning additives, you can get hesitation in accelerating just from that. It shouldn’t get too bad till you get many more miles on the motor.
Originally Posted by Ultra_RB
2018 Ultra Limited, Stage 1 with EFI flashed. The bike has always run like a top and I have changed nothing. I'm on my third season however the bike has developed the very occasional cough (maybe even a slight backfire) if you give it throttle really quickly like when taking off from a light when you rev before engaging the clutch ... happens when warm or cold ... once it does this cough it takes right off like normal ... and as I say very occasionally, like once a week. I have checked for exhaust leaks, re-flashed the EFI, air filter is clean, gas always 91 octane ... like I say, the bike has been flawless, I have changed nothing but this has developed starting with this riding season. 20,000 miles on the bike.

Your thoughts and ideas to try?
 
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Old Jul 18, 2020 | 08:51 AM
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My 04 does it also. I describe it as a sneeze. Stock cam, stage 1 or 2 intake, unknown stage ecu. Every once in a while, at low rpms, usually with some on and off of the throttle, there’s a sneeze into the intake.

It happens so rarely, and so singularly, that I really suspect it’s a mapping failure on the ecu. Where the combination of rpm and throttle motion/position throws it way off for one single premature ignition firing.

 
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Old Jul 18, 2020 | 08:42 PM
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Originally Posted by foxtrapper
My 04 does it also. I describe it as a sneeze. Stock cam, stage 1 or 2 intake, unknown stage ecu. Every once in a while, at low rpms, usually with some on and off of the throttle, there’s a sneeze into the intake.

It happens so rarely, and so singularly, that I really suspect it’s a mapping failure on the ecu. Where the combination of rpm and throttle motion/position throws it way off for one single premature ignition firing.
It's not a premature firing. It's a lean cough due to a slow burn back into the intake.
 
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Old Jul 18, 2020 | 09:37 PM
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Originally Posted by Max Headflow
It's not a premature firing. It's a lean cough due to a slow burn back into the intake.
Any idea how I would remedy the condition?

Thanks
 
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Old Jul 19, 2020 | 12:11 AM
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Originally Posted by Ultra_RB
Any idea how I would remedy the condition?

Thanks
Add fuel.
 
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Old Jul 19, 2020 | 06:22 AM
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Originally Posted by Max Headflow
It's not a premature firing. It's a lean cough due to a slow burn back into the intake.
Not sure how it’d be doing this though. The exhaust opens about 180 degrees earlier, and the contents go down the exhaust. Then it opens the intake and pulls in the next charge.

Ive seen plenty of “backfires” from lean mixtures, which are actually afterfires in the exhaust. As well plenty of glowing exhaust manifolds from the slow burning mixture combusting in the exhaust manifold instead of in the chamber.

Usually when I’ve seen intake and carburetor fires it’s an ignition timing problem. Rotor position in a distributor, arcing wires, crank/cam sensor problems, etc.



 
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Old Jul 19, 2020 | 08:47 AM
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When you say “cough” are you talking about a slight hesitation? If that’s the case your fuel flow rate is inconsistent. I had an issue with dirty injectors once that caused that.
 

Last edited by stevepacman; Jul 19, 2020 at 08:53 AM.
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Old Jul 19, 2020 | 09:42 AM
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Originally Posted by foxtrapper
Not sure how it’d be doing this though. The exhaust opens about 180 degrees earlier, and the contents go down the exhaust. Then it opens the intake and pulls in the next charge.

Ive seen plenty of “backfires” from lean mixtures, which are actually afterfires in the exhaust. As well plenty of glowing exhaust manifolds from the slow burning mixture combusting in the exhaust manifold instead of in the chamber.

Usually when I’ve seen intake and carburetor fires it’s an ignition timing problem. Rotor position in a distributor, arcing wires, crank/cam sensor problems, etc.
After fires in the exhaust are common also but more common when the throttle is shut hence you don't notice the intake backfire. Timing for sure can be an issue. Not enough in either case can cause intake or exhaust back fires. The car stuff is all valid for cars even a little for dual fire ignitions on HDs.
 
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