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Brake Fluid question

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Old Feb 21, 2023 | 01:07 PM
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I was following another thread about renewing the brake fluid and the need to cycle the ABS pump to get all the fluid out, and that gave me a thought. No service manual I have read ever instructs to cycle the ABS during the brake bleeding process. I have FSMs for all my other vehicles except for my FLHT. None of the those ever mention the need to cycle the pump to flush and renew brake fluid. The books just walk you through the flushing procedure as everyone knows and is used to (with minor differences to account for brake boosters and such). The only time I ever was instructed by the FSM to cycle the ABS pump during the bleeding process was when I was installing the ABS pump after having it out of the bike for repair. Seems like the manufacturers aren't exactly telling their techs cycle the ABS during the two-year brake fluid renewal process so it's more of something that I only see online. Is this step even necessary or is it something along the lines of it can be done, so maybe it gets that extra 5 ounces out of the system (kind of like those that actually pump the new oil with the line disconnected to get all of the old oil out instead of just draining and refilling).

Does Harley's FSM include the step of cycling the ABS pump when flushing the brake fluid?
 
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Old Feb 21, 2023 | 01:21 PM
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Originally Posted by Cle_rider
I . Is this step even necessary

The general consensus is YES
 
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Old Feb 21, 2023 | 02:36 PM
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Originally Posted by Cle_rider
I was following another thread about renewing the brake fluid and the need to cycle the ABS pump to get all the fluid out, and that gave me a thought. No service manual I have read ever instructs to cycle the ABS during the brake bleeding process. I have FSMs for all my other vehicles except for my FLHT. None of the those ever mention the need to cycle the pump to flush and renew brake fluid. The books just walk you through the flushing procedure as everyone knows and is used to (with minor differences to account for brake boosters and such). The only time I ever was instructed by the FSM to cycle the ABS pump during the bleeding process was when I was installing the ABS pump after having it out of the bike for repair. Seems like the manufacturers aren't exactly telling their techs cycle the ABS during the two-year brake fluid renewal process so it's more of something that I only see online. Is this step even necessary or is it something along the lines of it can be done, so maybe it gets that extra 5 ounces out of the system (kind of like those that actually pump the new oil with the line disconnected to get all of the old oil out instead of just draining and refilling).

Does Harley's FSM include the step of cycling the ABS pump when flushing the brake fluid?
Not exactly in those words, but it does say this as Step 9 of the brake flushing procedure:

"ABS models: Use DIGITAL TECHNICIAN II (PART NUMBER: HD-48650) and perform "ABS Service" procedure. (Quoted from my 2018 Touring Models FSM)

The only reason the Digital Technician would be required would be to cycle the ABS valves.
 
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Old Feb 21, 2023 | 02:44 PM
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I found no reference to it in my manual 2011 SG. It also says nothing I could find about even flushing, only bleeding. I had a ABS module lock up a couple of years ago and then received a letter from HD about the requirement.
I have since flushed without the ABS cycle. Seems like the amount in the ABS could not be enough to cause a problem. As the moisture should only be absorbed when open near the master cylinder.
 
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Old Feb 21, 2023 | 03:00 PM
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Originally Posted by Dynamick
Not exactly in those words, but it does say this as Step 9 of the brake flushing procedure:

"ABS models: Use DIGITAL TECHNICIAN II (PART NUMBER: HD-48650) and perform "ABS Service" procedure. (Quoted from my 2018 Touring Models FSM)

The only reason the Digital Technician would be required would be to cycle the ABS valves.
The manuals I have for various vehicles all say to use the brake line bleeding procedure to renew the fluid, and then test the travel of the brake pedal/lever. If there is more travel in the brake lever/pedal then spec'd, indicating air in the system, then bleed the abs system. That is interesting that Harley includes that as part of the normal fluid exchange process. The FSM is on my lists of needs this year, I just haven't done anything needing it so far. Thanks for the info.

Originally Posted by MarkSG
I found no reference to it in my manual 2011 SG. It also says nothing I could find about even flushing, only bleeding. I had a ABS module lock up a couple of years ago and then received a letter from HD about the requirement.
I have since flushed without the ABS cycle. Seems like the amount in the ABS could not be enough to cause a problem. As the moisture should only be absorbed when open near the master cylinder.
And that's why I asked, I would think the little bit of fluid in the pump would mix with the new fluid to avoid problems if flushing the fluid every couple years or when needed. But if the 2018+ FSM calls for cycling the pump as part of the fluid flushing process, then it is what it is. That would be the first time I have ever seen that in a manual for any vehicle (not that I am a mechanic, I just rely on the FSM for my how to's). That's what sparked my question, I have never cycled the ABS valves for fluid flushing, just for replacing the abs unit and bleeding after that.
 
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Old Feb 21, 2023 | 04:21 PM
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Fun fact. Prior to 2018, the FSM didn't mention using the digital technician as part of a routine fluid flush. Along came the 2017 ABS recall that reportedly cost the MOCO nearly 30 million dollars. The procedure suddenly changed in the 2018 FSM. Coincidence?
 
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Old Feb 21, 2023 | 04:40 PM
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So, I'm unclear, or confused, as to how you were able to change out the whole ABS Unit and then bleed it WITHOUT cycling the unit with some sort of, (there are a few different ones), service tool plugged in. Evidently you must have been able to bleed it correctly because I assume they are working at the moment, yes?
 
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Old Feb 21, 2023 | 04:45 PM
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Originally Posted by barneyboy
Fun fact. Prior to 2018, the FSM didn't mention using the digital technician as part of a routine fluid flush. Along came the 2017 ABS recall that reportedly cost the MOCO nearly 30 million dollars. The procedure suddenly changed in the 2018 FSM. Coincidence?
So cover themselves from future liability and force owners to the dealer to get the service since no one really makes aftermarket, bilateral scan tools for a Harley. Sounds like a win/win for the moco and dealers.
 
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Old Feb 21, 2023 | 04:55 PM
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Originally Posted by Cle_rider
since no one really makes aftermarket, bilateral scan tools for a Harley. Sounds like a win/win for the moco and dealers.
Here's one for sale right here in our "Classifieds",,,,,,,,,,,, Plus there are others out there.

https://www.hdforums.com/forum/multi...h-utility.html
 
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Old Feb 21, 2023 | 04:55 PM
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Originally Posted by MotoJockey
So, I'm unclear, or confused, as to how you were able to change out the whole ABS Unit and then bleed it WITHOUT cycling the unit with some sort of, (there are a few different ones), service tool plugged in. Evidently you must have been able to bleed it correctly because I assume they are working at the moment, yes?
It was on my BMW R1200R and I have a scan tool (a GS911) for that bike so I could cycle the ABS after installing as I was bleeding. I haven't really found something like that for Harleys without getting pretty expensive and the GS911 is limited to certain brands and models. But with the two cars my wife and I have, I have never had to cycle the ABS valves while replacing fluid. Neither manual requires that unless there is air in the system. That's why I was curious. Won't be too long before I need to do brake fluid on the FLHT, so looks like I need a scan tool or need rely on the shop if that's part of the process. I really have no guarantee they'll do it anyway. I am guessing that method requires you to flush the brake from the lines and calipers, activate the switching valves on the ABS a few times, and then reflush the fluid on the lines. Do techs really go through that?
 
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