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Tour-PaK Spoiler Install Help Needed

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Old Sep 8, 2007 | 03:31 PM
  #1  
Stash's Avatar
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Default Tour-PaK Spoiler Install Help Needed

I'm installing a Tour Pak spoiler with lights on my 07 Ultra. I have followed directions and have the template taped to the top. I have tape on the paint where I'm going to drill. The directions say to drill a 1/16 in pilot hole through lid. Then, drill holes to finished size indicated on the template. PROBLEM: there are no finished sizes indicated on template. There are circles indicating where to drill, but no sizes indicated.
The parts list states the screws and washers are 1//4 in. I'm assuming I need a 1/4 in. hole? Drilling a Tour-Pak is something I don't want to f***up.
Any help is appreciated and any other tips on problems I may encounter would be helpfull.

Patiently waiting,
STASH
 
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Old Sep 8, 2007 | 03:37 PM
  #2  
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1flhtk4me
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From: Billings,Mt.
Default RE: Tour-PaK Spoiler Install Help Needed

Sounds like the kit has 1/4" screws.Measure the screws.If they are 1/4' dia. then I would use a 9/32" dia.(.281) max.drill .This will give you a little room for assy. and alignment.
 
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Old Sep 8, 2007 | 07:03 PM
  #3  
Neggy ZRXOA 5248's Avatar
Neggy ZRXOA 5248
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Default RE: Tour-PaK Spoiler Install Help Needed

I agree on going a c hair over so you have room to adjust.

Use lots of masking tape on the lid.... lay it out twice, drill once
 
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Old Sep 8, 2007 | 10:05 PM
  #4  
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Default RE: Tour-PaK Spoiler Install Help Needed

Hey Stash,

On my spoiler template, on the left hand side showing the drilling location, there are 3 hole locations shown. The 2 for fastening the spoiler call for .31 (5/16). There is a 3rd hole between them for routing your wiring which calls for a .38 (3/8) diameter hole. You also should have 3 options for placement of the spoiler on the tourpak in relationship to the model of luggage rack you may have or choose to install at a later time.
 
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Old Sep 9, 2007 | 09:02 AM
  #5  
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Default RE: Tour-PaK Spoiler Install Help Needed

Thanks SOOS! By the way, I love your floorboard extenders. I've got the spoiler mounted. Now I have to figure out the wiring.
 
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