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Old Dec 3, 2007 | 08:45 PM
  #1  
southerlytide's Avatar
southerlytide
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Default tourpak

Anyone ever cut the holes to install the light kit in the tourpak I have the template and have the lines drawn just want some last minute do & donts before I cut .
 
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Old Dec 3, 2007 | 08:47 PM
  #2  
tda69's Avatar
tda69
Stellar HDF Member
Joined: Nov 2005
Posts: 3,272
Likes: 83
From: Southern California
Default RE: tourpak

Two pieces of advice. 1) When making the hole, don't slip 2) Do not make more holes than necessary

Hope that helps!

Geesh! You are a BRAVE MAN!
 
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Old Dec 3, 2007 | 08:52 PM
  #3  
CFDgrunt's Avatar
CFDgrunt
Cruiser
Joined: May 2007
Posts: 114
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From: Cleveland
Default RE: tourpak

Put masking tape over the holes before you drill
 
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Old Dec 3, 2007 | 08:53 PM
  #4  
colaSG's Avatar
colaSG
Tourer
Joined: Sep 2007
Posts: 389
Likes: 6
From: inland empire so. calif.
Default RE: tourpak

If you are using a hole saw, pilot drill first. Then use the hole saw in reverse. Check your layout over & over. Tape with blue painters tape.
Mike
 
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Old Dec 3, 2007 | 09:23 PM
  #5  
SoCal_Pappy's Avatar
SoCal_Pappy
Elite HDF Member
Joined: Oct 2006
Posts: 4,602
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From: Southern California - Palm Springs Area
Default RE: tourpak

Go Slow & Take Your Time. Unless you're really lucky - Be ready to re-paint the TourPak atleast the clearcoat.... (don't ask me how I know (lol))
 
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Old Dec 3, 2007 | 09:47 PM
  #6  
Woodchuck's Avatar
Woodchuck
Road Master
Joined: Oct 2006
Posts: 832
Likes: 6
From: Vermont
Default RE: tourpak

I figure you mean the spoiler/light kit. Put blue painter's masking tape in the area to be drilled. After marking the drill points, tap the spots with a prickpunch so the drill bit doesn't wander. Drill a small pilot hole and increase the bit size a few times until you get to the finished size hole.

Decide if you want a luggage rack before the spoiler is mounted. The TourPak looks good with the spoiler/luggage rack combination IMHO.
 
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Old Dec 3, 2007 | 11:22 PM
  #7  
Harleypingman's Avatar
Harleypingman
Extreme HDF Member
Joined: Apr 2006
Posts: 10,449
Likes: 46
From: Roswell, GA
Default RE: tourpak

If you are referring to the Ultra-style wrap-around light bar, using the "search" function will give you many informative threads including this one:

https://www.hdforums.com/m_457531/tm.htm
 
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