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Vance & Hines end cap removal

Old Mar 31, 2008 | 10:46 AM
  #1  
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Default Vance & Hines end cap removal

I have a set of the Vance & Hines Classic Slip-ons. The end caps are very tarnished and I wanted to remove them to either polish them or get them powdercoated. I have gotten one side to come out, but the other side won't even budge. Does anyone have any ideas of how to break this thing free?? I think I am to the point of replacing the end caps now.
 
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Old Mar 31, 2008 | 03:19 PM
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Default RE: Vance & Hines end cap removal

I can't believe nobody has any ideas for me on this, this is the greatest forum out there. Come on guys throw me a bone here...
 
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Old Mar 31, 2008 | 04:07 PM
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Default RE: Vance & Hines end cap removal

Strap wrench and penetrating oil?

 
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Old Mar 31, 2008 | 04:27 PM
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Default RE: Vance & Hines end cap removal

Try mixing liquid soap and water and spray it around the end cap from a squeeze bottle. Its gonna take some work back and forth to get it free, and keep it wet. Got both screws out??
 
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Old Mar 31, 2008 | 04:36 PM
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Default RE: Vance & Hines end cap removal

I use a pipe that just fits nicely into the exit hole.
First spray a bit of wd40 or pb blaster around the cap to pipe joint.
I insert the piece of pipe into the cap and work it side to side and up and down.
If that doesn't work , tap around it lightly with a large rubber mallet till it moves a little.
Only wiggle the pipe enough to get it done and moving outward.
This method insures that you won't mark up the cap and saves the finish.
When I'm all done , I clean the end of the pipe and cap , and put a little silicone grease on the O ring to reassemble.
A little blue locktite and only enough torque on the screws to do the job , they seem to get tighter after a few thousand miles.
Once I had one that was really stuck , so I made a bar with a J shaped hook (to go inside) and put vise grips on it and smacked the vice grips with a hammer
as a puller to get it out.
YMMV
Mick
 
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Old Apr 1, 2008 | 07:28 AM
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Default RE: Vance & Hines end cap removal

ORIGINAL: Silvertip

Try mixing liquid soap and water and spray it around the end cap from a squeeze bottle. Its gonna take some work back and forth to get it free, and keep it wet. Got both screws out??
Thanks for the tip on the liquid soap. And yes, I did get both screws out.
 
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Old Apr 1, 2008 | 07:34 AM
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Default RE: Vance & Hines end cap removal

ORIGINAL: Mick

I use a pipe that just fits nicely into the exit hole.
First spray a bit of wd40 or pb blaster around the cap to pipe joint.
I insert the piece of pipe into the cap and work it side to side and up and down.
If that doesn't work , tap around it lightly with a large rubber mallet till it moves a little.
Only wiggle the pipe enough to get it done and moving outward.
This method insures that you won't mark up the cap and saves the finish.
When I'm all done , I clean the end of the pipe and cap , and put a little silicone grease on the O ring to reassemble.
A little blue locktite and only enough torque on the screws to do the job , they seem to get tighter after a few thousand miles.
Once I had one that was really stuck , so I made a bar with a J shaped hook (to go inside) and put vise grips on it and smacked the vice grips with a hammer
as a puller to get it out.
YMMV
Mick
Thanks Mick, I am to the point of making something to fit inside to pound on. Like I said one came out ok, and the other will not budge no matter what I do to it. Thanks for the ideas.
 
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