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Front air shock help!

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Old Nov 22, 2008 | 05:50 PM
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Default Front air shock help!

I have a 1993 EGC. I have removed both front shocks from the bike. I need to replace the tube seals. On the bottom of each slider. There's a Socket head bolt that needs to be removed so that I can disassemble them to remove the tubes and replace the seals. In the book it says to use an impact wrench. I have soaked these bolts with WD-40. They wont budge! The next to last alternative I think I have is to drill the bolt heads off and take them apart that way or if that dont work or I mess them up. I may have to purchase new ones. Which I dont want! Anybody ever go through this sht before? If so,... what did you do to get them out?

RJ
 
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Old Nov 22, 2008 | 09:05 PM
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an impact driver can be rented/borrowed from AutoZone, that will probably get it out for you, just make sure you are not using dime store sockets on it.

If you have the forks off the bike find a friend with a compressor and air tools to get them out for you.
 
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Old Nov 22, 2008 | 09:15 PM
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Try heat.
 
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Old Nov 22, 2008 | 09:16 PM
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If all else fails, take them to an independent machine shop. These small shop guys have all the tools. For the few minutes it takes they may do it for nada, just for good will. A hand impact driver may also work. Small investment...good tool.
 
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Old Nov 22, 2008 | 09:44 PM
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I guess I said that wrong. I have the compressor and the impact gun. However,... I have them soaking and tomorrow I will try heat. I was also told that the reason their stuck fast is that there may be loc-tite used on the bolts.

RJ
 
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Old Nov 22, 2008 | 09:49 PM
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It took heat on mine even with a hand impact.
 
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Old Nov 22, 2008 | 09:51 PM
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Originally Posted by zoood
I guess I said that wrong. I have the compressor and the impact gun. However,... I have them soaking and tomorrow I will try heat. I was also told that the reason their stuck fast is that there may be loc-tite used on the bolts.

RJ
Loctite Red will do that. Needs heat to break down.
 
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Old Nov 22, 2008 | 09:58 PM
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You can also drill the head off if worse comes to worse. That's what I had to do to one of mine when I did my swap to chrome. It isn't that hard or scary to do.
 
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Old Nov 23, 2008 | 04:13 AM
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Give the bolt's head a good rap prior to trying to loosen them. Standard Operating Procedure.

CN
 
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Old Nov 23, 2008 | 08:16 AM
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Originally Posted by Ultraandroadking
You can also drill the head off if worse comes to worse. That's what I had to do to one of mine when I did my swap to chrome. It isn't that hard or scary to do.
Just my $0.02 but if you have to drill it use a high quality drill bit. A left handed bit works well too if you can find one. It might snag the bolt on the way out and just unscrew once drilled far enough.

I know someone who has a bike sitting on crates right now with a broken off drill bit sticking out of what's left of the bolt. Next step for him is to pull the tube and take it to a machine shop.
 
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