Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Powder coat question....

Thread Tools
 
Search this Thread
 
Old Feb 5, 2009 | 08:40 PM
  #1  
1badbagger's Avatar
1badbagger
Thread Starter
|
Road Warrior
15 Year Member
Liked
Loved
Top Answer: 10
Joined: May 2008
Posts: 1,368
Likes: 2,055
From: Paradise (almost, Florida )
Default Powder coat question....

Any idea how thick a powder coat is? How much does it add to the surface?
 
Reply
Old Feb 5, 2009 | 08:44 PM
  #2  
harley-jones's Avatar
harley-jones
Road Warrior
Joined: Aug 2008
Posts: 1,442
Likes: 8
From: south
Default

Hard question to answer! Thicker than paint.. The powdercoater that puts it on can coat it on thick or thin.
 
Reply
Old Feb 5, 2009 | 09:25 PM
  #3  
phat96's Avatar
phat96
Road Warrior
Joined: Mar 2007
Posts: 1,912
Likes: 2
From: Cave Creek, AZ
Default

Did it on my front fender and all the waves and ripples showed so I took it to be painted. Then did my air cleaner and it lost the HD emblem it was so thick. Go figure.
 
Reply
Old Feb 5, 2009 | 09:25 PM
  #4  
leohd's Avatar
leohd
Ultimate HDF Member
Joined: Nov 2007
Posts: 6,716
Likes: 13
Default

a lil more then a pubic hair
 
Reply
Old Feb 5, 2009 | 09:27 PM
  #5  
JonnyD's Avatar
JonnyD
Outstanding HDF Member
Joined: Jul 2006
Posts: 2,876
Likes: 3
From: Washington State
Default

Originally Posted by leohd
a lil more then a pubic hair
A ***** hair? Are you sure?
 
Reply
Old Feb 5, 2009 | 10:45 PM
  #6  
phat96's Avatar
phat96
Road Warrior
Joined: Mar 2007
Posts: 1,912
Likes: 2
From: Cave Creek, AZ
Default

That's what I would have guessed as far as thickness of the powdercoating on that front fender.
 
Reply
Old Feb 5, 2009 | 11:12 PM
  #7  
Berndude's Avatar
Berndude
Tourer
Joined: Nov 2008
Posts: 457
Likes: 0
From: SoCal
Default

Can be thick or thin depending on the person applying it
 
Reply
Old Feb 6, 2009 | 05:38 AM
  #8  
powdercoater's Avatar
powdercoater
Road Captain
Joined: Sep 2007
Posts: 748
Likes: 1
Default

Of course the thickness varies from person to person, but if applied correctly, a single coat of powder should range from 3-6 mils. Powder coat stays flexible after cure and that's what gives it it's durablity agianst chipping and cracking. The thicker it's applied, the less flexible it will be and will be more prone to crack.

phat96 - It sounds like what you saw on your front fender after powder coating was an orange peel effect. That will happen to some degree on larger, flatter surfaces like fenders and tanks. In fact, the same thing happens with liquid paint. However, powder coat can be wet sanded and buffed out just like your painter did after he shot the fender again.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Feb 6, 2009 | 08:22 AM
  #9  
sgdiesel's Avatar
sgdiesel
Road Warrior
Joined: Nov 2008
Posts: 1,296
Likes: 3
From: Cheltenham, UK
Default

Assuming by "mils" you mean mm, that sounds VERY thick to me and I very strongly suspect this is not the case. Most "white goods" domestic appliances are now powder coated, so if you have ever seen a chip in a refridgerator that should give you an idea.

When we paint industrial products we use a 2 pack epoxy resin paint. A primer plus base coat measures in at around 90 to 125um (1000 um = 1mm). Sometimes we get asked to paint to a thickness of 250um for offshore or marine applications, and believe me we really have to pile it on to get such a high build.

I am no expert in powder coating at all, but looking at the products that I have seen powder coated I would guess it ranges between 100 and 200um. If it was much thicker it would crack where it came in to contact with tightened bolts etc
 
Reply
Old Feb 6, 2009 | 08:50 AM
  #10  
powdercoater's Avatar
powdercoater
Road Captain
Joined: Sep 2007
Posts: 748
Likes: 1
Default

1 mil = .001 inches, or 1000th of an inch. In other words, 1000 mils = 1 inch so a single coat of powder should average .003 to .006 inches thick. The actual "optimum" thickness is suggested by the powder manufacturer for the specific powder being used on the MSDS or other data sheet provided with the product. Different powders will have slightly different suggested thickness requirements... but now I'm getting a little too deep.
 
Reply



All times are GMT -5. The time now is 03:49 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE