When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Take it from a mechanical moron who should generally leave tools to people far less dangerous with tools - There's nothing to it. The instructions that came with the pads were better than what was in the service manual. Give yourself an hour for the whole job (all three sets).
Two things to make sure of: (1) Get those pistons IN before you take out the old pads. You can just put a large-blade slotted screwdriver between the old pads and force them apart. Sometimes it takes "a few tries" to get them to really get back in - But make damn sure they're in. Frequently, they'll feel "locked in place" for a few moments and then suddenly, in they go. But you'll know when they sink in. (2) Once you put the calipers back on, press the pedal and/or squeeze the lever several times to make sure you have solid, firm pressure before moving the bike. Seems second nature, I know - But I know a guy who waited until he was (very slowly) running the bike down the drive... No brakes for the first few squeezes and then locked 'em up - No damage or anything, but he was pretty spooked for a while there...
Generally, you don't even need to crack the master cylinders. If you can't build pressure, you might have to bleed the lines - But don't bother if you don't need to.
Changing those pads are without a doubt, one of the easiest, least "messy" piece-o'-cake maintenance jobs you can do. Once you do it the first time, you'll wonder why you'd ever pay someone else to do it.
Oh - (3) Protect that fender - Having someone there to give you a hand (holding the calipers while you're grabbing a tool or what not) is pretty handy...
Last edited by JohnScrip; Aug 30, 2009 at 01:49 AM.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.