RK carb problems
As stated before, this kind of problem could be caused by crud in the tank , venting, float level ( you adjusted it) faulty needle or seat, ( think you replaced it) just have to be patient and test things, try switching a gas cap with a friend with the same bike and see if this changes anything or if his bike starts to leak gas.
You made mention "again gas began 'pouring' out of the carb. Right out the front, into the air cleaner"
That almost sounds like reversion , which is caused by the exhaust pulses reverberating back up the pipe, did you install the exhaust shortly before this problem started?? Or change/ remove the baffles.
Also were you low on RPM's when this happened (ie lugging it a bit) or were you downshifting to keep the rpm's up and to what rpm ?
I'm still leaning towards reversion ( 2 up and uphill grind with R's at 3300) and a new carb will do nothing here for that. It's gonna be a tough one to beat. Possible your first experience was a problem with the float, you took care of that, then you changed exhaust and now have a problem that looks the same but it is being caused by something else(reversion) Just a thought!




