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stripped out windshield mounting bolt coil

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Old Jul 19, 2010 | 07:14 PM
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Default stripped out windshield mounting bolt coil

how difficult is it to replace mounting coil on the inner fair that is used for the bolt to mount windshield
 
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Old Jul 19, 2010 | 07:26 PM
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Very easy and cheap - Just describe it to your dealer - its only a few $.
 
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Old Jul 19, 2010 | 07:29 PM
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HERE's a thread that should help you. PN#16585-96
 
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Old Jul 19, 2010 | 07:31 PM
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very easy?, how does the old coil come out?. Not much room to work in.
 
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Old Jul 19, 2010 | 07:44 PM
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Dawg thx, I read the thread. Question: space between fairing and inner fairing to reach insert / coil, what needs to be done to make room.
 
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Old Jul 19, 2010 | 07:49 PM
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What space are you talking about? The slot where the windshield sits? If so, you have to remove the outer fairing to be able to work on it. 7 screws (3 are the windshield) that hold it on.
 
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Old Jul 19, 2010 | 07:50 PM
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Fairing removal found HERE
 
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Old Jul 19, 2010 | 07:57 PM
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Gonna sound really stupid here.

Best way to get the OLD insert the rest of the way out? I have one thats pulled out about 3/16"

Already got the replacement insert.
 
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Old Jul 19, 2010 | 08:19 PM
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Originally Posted by flyingace
Gonna sound really stupid here.

Best way to get the OLD insert the rest of the way out? I have one thats pulled out about 3/16"

Already got the replacement insert.
If it's pulled that far out already I would think you could get a vice-grip on it and give it a twist and pull.
 
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Old Jul 19, 2010 | 08:40 PM
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Originally Posted by flyingace
Gonna sound really stupid here.

Best way to get the OLD insert the rest of the way out? I have one thats pulled out about 3/16"

Already got the replacement insert.
You have a few options here:


1. Get a socket head or hex head bolt about 1" long, a piece of pvc pipe 1/2" od x 3/4" long and a washer. Slide the washer onto the bolt, slide the bolt thru the pvc tube and screw the bolt into the insert. Continue to screw the bolt into the insert and jack the insert out. You can also drill out an old thread spool with a hole large enouh for the insert to fit into if you don't have any pvc pipe.


2. If step one proves difficult, try heating the insert area with a blow dryer to soften the plastic surrounding the insert just a bit. Don't use a heater for paint stripping, it will be too hot.

 
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