Gas Gauge Accuracy
And if that doesn't work, bend it the other way

One thing to note--my low fuel light now comes on with about 1 1/2 gallons left.
So this first picture shows the stock upper position of the float wire. I'm holding the float at the upper limit of its travel. This is the position it would be in with a full tank of gas. The upper blue line is shows the level of gas at a full tank. The bottom blue line is lined up with the bottom of the plunger. Gas has to burn off from the top line to the level shown by the bottom line before that float moves.

Now, since I'm not done thinking about it, I didn't bend the wire up, but the curved arrow shows the direction I'm thinking of bending it. If I do bend it in that direction, the relationship of the plunger to the fuel level when topped off changes to something like this. In this case, much less gas has to burn off to reach the bottom of the float allowing the float to start dropping.

So I'm still thinking that bending that wire up maybe a half an inch will do two things:
1) The gauge won't stay pegged on full as long.
2) The low fuel light should come on with more gas in the tank.
I'm kinda hoping someone who knows for sure one way or the other will chime in.
BTW: My VFR has 8 led bars for the gas gauge and each bar extinguishes at about 25-28 miles per bar from start to finish. If a freakin Honda can do it.....!
BTW: My VFR has 8 led bars for the gas gauge and each bar extinguishes at about 25-28 miles per bar from start to finish. If a freakin Honda can do it.....!
Remember, this is the same company that puts a worthless air temperature gauge in the dash then sells the gauge that SHOULD be there--oil temperature--as an option. Knowing H-D...if enough people complain, you can expect them to address it in the 2008 Parts & Accessories Catalog with a "Fuel Gauge Re-calibration Kit", featuring a chrome-plated billet arm that's bent the way the stock one SHOULD be and a float embossed with the bar & shield. MSRP--what else, a Hundred Dollars (H.D.)
J
The Best of Harley-Davidson for Lifelong Riders
Not really, but looking at the picture makes me think, what if you could extend the float out on a longer wire. As it is now, the float can't be on the top of the tank only because of the limit of the reach of the stock wire.
Make sense?




