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Not sure where my pics went to, I checked the site where I have them stored (majhost.com) and it is down. Hopefully it will come back up soon....if not when I get some time I'll find another site to put the pics and reload them into the original post.
Thank you for taking the time to do that. There are not a lot of pic sources out there for this installation.
You have to grind to gain clearance to remove the rotor. No problem with this, the mating surface isn't compromised. You're just shaving a little off the lip to gain clearance...very little material is removed. The case is plenty thick and isn't under pressure so no problems.
After reading all of the post on this subject I met with my Harley mechanic. He said he can pull the rotor without grinding the case at all. He said he has done it many, many times. Don't know but he is a Haley Master Mechanic and insures me it is not necessary to grind the case. Just throwing this in for informational purposes. You may want to check with your independent to see what he says as well before taking a grinder to your machine.
After reading all of the post on this subject I met with my Harley mechanic. He said he can pull the rotor without grinding the case at all. He said he has done it many, many times. Don't know but he is a Haley Master Mechanic and insures me it is not necessary to grind the case. Just throwing this in for informational purposes. You may want to check with your independent to see what he says as well before taking a grinder to your machine.
Sure, there are ways to do that but you would need to loosen the inner primary,,,,. The minuscule amount of material removed and the couple minutes it takes cuts a lot of time off the procedure.
I hear what your saying, it's just I am not too kine in taking a grinder to the case. Just for the record, my mechanic and I have been good friends for a very long time so it isn't just that he gets paid by the hour rather he voiced his opinion based of twenty plus years of working on Harley's. The write up was great, no question and we all have learn a lot from it. I just made a comment based on another man's opinion.
After reading all of the post on this subject I met with my Harley mechanic. He said he can pull the rotor without grinding the case at all. He said he has done it many, many times. Don't know but he is a Haley Master Mechanic and insures me it is not necessary to grind the case. Just throwing this in for informational purposes. You may want to check with your independent to see what he says as well before taking a grinder to your machine.
He's not pulling the rotor and installing the SE compensator kit without grinding the case UNLESS he's pulling the inner primary or at least loosening it up for some wiggle room (which may or may not cause a leak between the cases). This write up was intended for the do-it-yourselfer that doesn't want to pull the inner primary or risk a leak by loosening it up (guys have loosened them up and didn't have leaks YMMV). I stated in the first post of this thread that there were 3 ways to skin this cat, this thread is for the grind the case method. For what it's worth, the pre-07 models could pull the rotor without grinding or pulling the inner primary, maybe that was what your mechanic buddy is referring to.
has anyone who pulled their compensator noticed if the stator magnets have metal fragment accumulation like the stuff found on the engine and tranny magnetic drain plugs?
I looked mine over pretty good, a very, very small amount of dust like material on the magnets. Other then that the inside of the primary everything looked brand new.
Grind is so little it would not make sense not to do it this way. Mine had a lip or a cast mark were it needed it done.Did it with a air drill and a deburring bit.
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