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Do I need a new clutch?

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Old Jul 4, 2011 | 07:12 AM
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Default Do I need a new clutch?

Hi,
i ride a Road King Classic (2000) with 75.000 miles on it. So far i never had slipping on my clutch at all. Just noticed that the is a small area/way between disengaged and engaged.
Did the adjustment couple times with no effect. Maybe it's normal but since I ride the same bike for 6 years i can't compare the clutch (disengaged/engaged) freeplay with another bike. (Btw is freeplay the correct word for that?)
If there is not much freeplay, does this mean the frictions are down?

a) What is your recommondation for new frictions (OEM; Alto Red, Barnett Kev.)?
b) Should I also replace the steels or just sand them ?
c) What about the Seat Damper Spring / Damper Spring / Diaphragm Spring, should I replace them to?
d) Or should I ride until it starts to slip?
 
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Old Jul 4, 2011 | 08:11 AM
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Sometimes we tend to fix something that ain't broke, by just tinkering around with it. The newer bikes are somewhat mechanically boring if we don't thrash them, meaning they don't break down like the old shovels and pans.
If the clutch is adjusted properly by the book, and it isn't slipping, ride it.
 
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Old Jul 4, 2011 | 08:23 AM
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Originally Posted by AlCherry
Sometimes we tend to fix something that ain't broke, by just tinkering around with it. The newer bikes are somewhat mechanically boring if we don't thrash them, meaning they don't break down like the old shovels and pans.
If the clutch is adjusted properly by the book, and it isn't slipping, ride it.
true

Back in 98 I bought a 97 Electra Glide from Las Vegas HD. When my wife dropped me off to pick it up the first thing I did was load my tool roll and extra qt of oil into one of the saddlebags.

Salesman looked at me like I had 3 heads. He said "what's that for ?" I replied "never ride without it". Seemed he was right. It sat in the saddlebag and never got openned as long as I owned the bike.
 
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Old Jul 4, 2011 | 08:29 AM
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The answer is pretty much in your post. Ride it till it slips. You have 75,000 on the original clutch, why would you install aftermarket parts? When it slips replace the friction plates with new stock ones & ride another 75,000+............
 
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Old Jul 4, 2011 | 10:40 AM
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just to throw something out there....picking up on the word slippage...make use you are using either motorcycle or diesel engine oil in your primary if you not using a specific primary type oil....don't put auto oil in there..friction modifiers and energy conservation additives will cause slippage.
 
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Old Jul 4, 2011 | 10:46 AM
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+1 on servicing the primary.
 
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Old Jul 4, 2011 | 10:53 AM
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Just make sure you are doing the adjustment correctly, at the primary first then the cable. A manual helps.
 
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Old Jul 5, 2011 | 02:22 AM
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Thanks for your replies! I think I'll hang on till it slips.

Did the adjustment not by the book. I think "The easy clutch Adjustment Method" by Glyder is the best way to do it.
http://www.hdtalking.com/transmissio...nt_method.html

Just to get it right and understand what physically happens: If the frictions are worn, would this cause a smaler freeplay (in between engaged and disengaged) or is there an other possible cause of loosing "freeplay" ? In other words, if the organic Material on Frictions is gone, the Plates are thiner, so the way the plates can be moved is shorter, meaning cause of that there is less freeplay?
RIGHT?/WRONG?/BULLSHT?

Sorry for that horrible description but explainig that in a foreign language aint easy if you a) beeing a Rookie and b) dont know the technical terms.
 
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Old Jul 5, 2011 | 07:17 AM
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Originally Posted by SHAKEME
Thanks for your replies! I think I'll hang on till it slips.

Did the adjustment not by the book. I think "The easy clutch Adjustment Method" by Glyder is the best way to do it.
http://www.hdtalking.com/transmissio...nt_method.html

Just to get it right and understand what physically happens: If the frictions are worn, would this cause a smaler freeplay (in between engaged and disengaged) or is there an other possible cause of loosing "freeplay" ? In other words, if the organic Material on Frictions is gone, the Plates are thiner, so the way the plates can be moved is shorter, meaning cause of that there is less freeplay?
RIGHT?/WRONG?/BULLSHT?

Sorry for that horrible description but explainig that in a foreign language aint easy if you a) beeing a Rookie and b) dont know the technical terms.
You need the shop manual & a good diagram of the clutch from the lever to the clutch basket. The "disengagement point" & the "engagement point" are the same point. I think you're referring to the distance (or free play) between the grip & the engagement point. If the clutch it's self is adjusted correctly you adjust the engagement point with the cable adjustment.

As you use material off the plates you will create *more* room in the basket making engagement more difficult & resulting in slippage.

The total distance you can move the clutch pack is determined by the deflection available from the ball-&-ramp mechanism. Adjusting the clutch sets free play in the clutch push rod. Once that is accomplished, adjusting the clutch cable determines the point at which the clutch disengages/engages relative to the lever & the grip.
 
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Old Jul 5, 2011 | 08:30 AM
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@ Jinks
Thanks for that. This is the information what i was looking for.
 
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