Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

FLHT Outer Fairing Replacement

Thread Tools
 
Search this Thread
 
Old Jun 9, 2012 | 06:14 PM
  #1  
Fxstsb6's Avatar
Fxstsb6
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 15
Likes: 0
From:
Default FLHT Outer Fairing Replacement

Any one have experience with the replacement of a batwing outer fairing, specifically for an FLHT? I think I'll probably have to replace mine as one of the plastic mounts for the screw under the left ear of the wing has broken off.

Harley has a ABS plastic replacement I know, but I was wondering if some of the aftermarket replacements made with nylon and other materials are worth taking the chance with?

Any experience and feedback will be most sincerely appreciated.
 
Reply
Old Jun 9, 2012 | 06:47 PM
  #2  
Guitar4Him's Avatar
Guitar4Him
Tourer
Joined: Nov 2009
Posts: 410
Likes: 3
From: Central North Carolina
Default

JB Weld is your friend....
 
Reply
Old Jun 9, 2012 | 07:22 PM
  #3  
stro1965's Avatar
stro1965
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2007
Posts: 10,602
Likes: 721
From: Bellevue, NE
Default

Do you still have the small piece that broke off? I'd try a repair first. And I'm not sure you'll find an aftermarket one that would match up right with the stock inner.
 
Reply
Old Jun 9, 2012 | 09:15 PM
  #4  
Potato_Potato's Avatar
Potato_Potato
Outstanding HDF Member
15 Year Member
Joined: Sep 2005
Posts: 2,600
Likes: 7
From: Minnesota
Default

If you have the part that broke off you can weld it using ABS plastic welding rods from Harbor Freight and elsewhere. Or JB Weld.

If you don’t have the threaded plastic piece that broke off you can make of mold of it using the one from the other side with Silly Putty then fill the mold with Plast Aid as explained in this vid.

http://www.youtube.com/watch?v=NySFkteZ8M0
 
Reply
Old Jun 10, 2012 | 10:19 AM
  #5  
Fxstsb6's Avatar
Fxstsb6
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 15
Likes: 0
From:
Default

Thanks for the feedback, I do have the piece, have it all cleaned off and will first try the JD Weld, if that doesn't hold up, I'll try the welding rod from Harbor Freight. Thanks again and ride safely!
 
Reply
Old Jun 10, 2012 | 05:16 PM
  #6  
Guitar4Him's Avatar
Guitar4Him
Tourer
Joined: Nov 2009
Posts: 410
Likes: 3
From: Central North Carolina
Default

I originally recommended JB Weld. However, after seeing the Plast Aid video, I think it would actually be a better solution. That's pretty amazing stuff. One of the things I liked about it is how fast it sets up and how you can manipulate it at various stages before it fully hardens. I have to get me some of that stuff.
 
Reply
Old Jun 10, 2012 | 10:39 PM
  #7  
Bam15012's Avatar
Bam15012
Cruiser
Joined: Jul 2011
Posts: 160
Likes: 9
From: S.W. Pa
Default

Originally Posted by Potato_Potato
If you have the part that broke off you can weld it using ABS plastic welding rods from Harbor Freight and elsewhere. Or JB Weld.

If you don’t have the threaded plastic piece that broke off you can make of mold of it using the one from the other side with Silly Putty then fill the mold with Plast Aid as explained in this vid.

http://www.youtube.com/watch?v=NySFkteZ8M0
Great Video. Thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cprhed
Touring Models
2
Feb 25, 2019 06:19 PM
JTE2518
Touring Models
8
Jul 20, 2015 07:42 PM
jackinthebox
Touring Models
1
Jan 26, 2014 07:30 PM
TOMMY M
Touring Models
10
Jul 5, 2012 05:24 AM
donutsrd
Touring Models
4
Mar 6, 2009 05:28 PM




All times are GMT -5. The time now is 08:49 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE