Trip Question
That said, I have carried more than 10 lbs on the rack myself on my 2000 Ultra and the tour pack lid has never cracked.
However......
In 2000, there as a problem with the luggage rack which supports the tour pack and many had to be replaced due to the racks breaking at the mounting points for the tour pack.
THere was also a "kit" that you could get that re-inforced the luggage rack.
I had to replace two luggage racks within the first three years after buying my Ultra.
Yours being much newer than mine may never suffer this problem.
Also, I had to replace both latches on my tour pack, more than likely due to the pins on both hinges developing "play" in them and allowing the tour pack lid to "bounce" a bit, for many years.
H-D still uses the cheaper style hinges even though they sell a much higher grade hinge (looks much nicer too) as an optional replacement.
In defense of H-D, I think the trip up the Al-Can Highway in 2000 may have played some part in the first luggage rack breaking, even though I made it back to Iowa before the damage became evident.
We put all our heavy leathers and rain gear in the side bags along with the tools trying to pack the heavy items low on the bike. Then we pack our clothes in the tour pack, use large freezer bags and compress the clothes by sitting on the bags and then seal them up, same as using a vacuum bag just cheaper. We never open the tour pack lid with the bag attached to the luggage rack when fully loaded, worry about the weight on the hinges and cracking the fiberglass. So all the stuff we need to get to while on the road goes in the luggage attached to the tour pack lid, gloves, hats, sun screen, maps, camera, water, etc. its all light weight stuff. It works for us, enjoy the trip.
You have to be careful when opening the lid with all that stuff on it.
When fully opened it will place a lot of stress on the hinge side of the bottom half of the pack.
Last edited by 1flhtk4me; Jul 15, 2012 at 09:54 PM.
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Thanks for the tip on the freezer bags. I agree on distributing the weight lower. Do you pump up the back air shock a little more with 2 up and that extra weight?
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In any case, to the OP, 32lbs is more than it is rated for, but I have had FAR more on top of my TP and never had a handling issue.
That said, opening the TP with weight on it puts a lot of stress on the hinges and the hinge mounts. For that reason I would put as much light stuff in the bag up top as possible...that way you will not have to be overly careful opening up the TP lid each time. Put the heavy stuff forward and bottom of the saddlebags.
Depending on where all you are going, make sure you have the right gear.
Wife and I just got back from a 9200 mile trip and we rode in 100+ degree temps and we rode thru snow and got snowed on in 30 degree temps.
We were able to enjoy the entire trip because we had the right gear for the weather.
In all the 9200 miles it only rained twice, but both times it was cold and we made use of the rain suits we had with us and were able to ride warm and dry.
Other advice...stay flexible on your schedule. You may find places you want to spend more time than originally planned.
Have fun!
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