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Well I ordered a gorilla clamp but last night I pulled the outer fairing, radio out, ignition switch **** off, inner switch cap off and got to the clamp myself. Took me two hours to do all that and tighten the clamp after repositioning the bars. Next time it slips gorilla clamp going on.
stock bagger bar risers suck even with stock bars.they sell a stamped steel one piece top clamp for it,they arnt that much better.get a low one piece aluminum riser set like you would use on a bike with out fork tins, you will probably have to grind the top front edge a little to clear the fairing, the bars will hold a lot better
I took the top half of my riser clamps off and drilled 1/4" hole in them on the inside 3/8" deep. Wrapped some masking tape about 10 layers thick around my bars and then put the riser clamps back on, tightened them so it would mark the tape where the hole I drilled in the riser clamp was. Drilled hole in marked spots on bars using a drill bit depth stop so I didn't hit any wires inside the bar. Installed 2 roll pins purchased from Lowes for 18 cents.
If all else fails you could always call LA Choppers. I'm surprised that most won't and post up here 1st. 1 piece clamp works best why tempt fate?
I just installed the 16" hefty apes from LA Choppers and used their 1.5" tall riser kit with their one piece top clamp. They fkn slip after tightened with loctite. I called LA choppers and they said I was the first call they'd ever had with this issue...oh really? Here we go with the beer can, drywall sanding screen...etc. Is the HD gorrilla grabber for 1" clamping area only? Thanks much.
Another method, that doesn't involve strips of beer can or sandpaper is to drill a hole through the top clamp and into the bars. Tap the hole in the top clamp, run a bolt through the clamp into the hole you drilled in the bars. Loctite the bolt in place and you're as solid as you'll ever need. Only drawback is you have to drill a new hole in the bars if you want to rotate them forward or back. If you're 100% on your bars location, this is a permanent solution.
A longer bar is a longer lever. A longer lever is going to transmit movement to the clamp area more effectively, hence they move easier as compared to bars that have less rise (length).
All of that said, if I were going to run apes I would drill and tap the upper handlebar clamp on the left and right sides. Then, I'd re-assemble and adjust the bars where I wanted them. Mark the position on the bars with a thin punch even spray paint down the hole (if the clamp isn't visible). Take the clamp off and drill detents (not holes) into the bars. Put it back together and then install pointed hex set screws through the clamp and into the bar detents. Should you choose to move the bars, another set of detents will be needed in the bars.
Forty four years ago I had the same problem on my "Stingray" bicycle. Honestly, I can't think why someone doesn't manufacture a system (bars & clamp) given the liability of handlebar movement and inevitability greater leverage.
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