Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

ANOTHER DO NOT DO THIS

Thread Tools
 
Search this Thread
 
Old Jan 24, 2007 | 09:20 PM
  #21  
oley55's Avatar
oley55
Road Captain
Joined: Oct 2006
Posts: 607
Likes: 1
From: JAX Florida
Default RE: ANOTHER DO NOT DO THIS

if they are actually made of Lexan, I amazed it could break. Acrylite, Plexiglas, and others yes, but not Lexan. that stuff is almost impossible to crack or break. I've played with Lexan before(not a cycle shield) and found it to be malleable like steel. folded it back and forth many times before it would actually crack and break (just like steel). then took apiece over to the anvil and hammered on it and it flattened out just like you would a piece of metal. yes the surface scratch factor was low, but the resistance to fatigueseemed very high.however, all this was done when I was still down in the Miami area and the outside temp was probably in theoh so sticky high 96's.

and yea, I'm still inclined to go with the Clearview.It'snot like they cost a fortune. I just like the whole recurve design to push the air a little higher than a non-recurve.


ORIGINAL: Bryan TTM

i've cut & drilled lexan windows on my outlaw car, never a prob....it was in the 40's ...no pilot hole...slow speed...impatient the last few turns and pushed abit too hard i guess...i just ordered a new one in the height i wanted...i broke it, they didnt so i will not ask for help...i did ask him to expedite one for me tho....didnt want to cut the top cause i'da lost the cool recurve....i've had a few shields and i liked the clearview the best, so yall dont not buy one cause i screwed up....just dont do what i did []
 
Reply
Old Jan 24, 2007 | 09:24 PM
  #22  
Bryan TTM's Avatar
Bryan TTM
Thread Starter
|
Banned
Joined: Mar 2006
Posts: 8,603
Likes: 10
Default RE: ANOTHER DO NOT DO THIS

had to have been the cold....it just split in an instant....costs bout 100 bucks shipped
 
Reply
Old Jan 24, 2007 | 09:25 PM
  #23  
Primo's Avatar
Primo
Ultimate HDF Member
Joined: Feb 2005
Posts: 5,548
Likes: 4
From: Southern California
Default RE: ANOTHER DO NOT DO THIS

WTF Bryan, Couldn't you find your sawzall?

My dad used to modify plastic windows with the old hot nail method. Heat one up under a torch or even the stove, lineup and press down.

Have no idea if it works on lexan but heck you got a coupla' broken pieces. Might wanna try it to see if it works. If nothing else you can let the rest of know if that old method works on modern plastics or not.

Primo

P.S. The true sign of a man is one who is willing to admit his failures to others so that they may learn from his mistakes. Thanks Bryan.
 
Reply
Old Jan 24, 2007 | 09:30 PM
  #24  
Bryan TTM's Avatar
Bryan TTM
Thread Starter
|
Banned
Joined: Mar 2006
Posts: 8,603
Likes: 10
Default RE: ANOTHER DO NOT DO THIS

i'll do some experiments on the broke stuff tomorrow...and fill yall in
 
Reply
Old Jan 24, 2007 | 09:38 PM
  #25  
TexasBowhunter's Avatar
TexasBowhunter
Road Warrior
Joined: Jan 2005
Posts: 1,416
Likes: 27
From: Northern Part of the Great Lone Star State
Default RE: ANOTHER DO NOT DO THIS

BONEHEAD...
save a piece for me as well I might of had a complete set of reamers to get you up to the size of hole you were looking for
We all learn from out mistakes...
Live and Learn...
 
Reply
Old Jan 24, 2007 | 09:58 PM
  #26  
EasternSP's Avatar
EasternSP
Seasoned HDF Member
Veteran: Marine Corps
Joined: Jun 2006
Posts: 30,886
Likes: 33,064
From: King George, VA
Default RE: ANOTHER DO NOT DO THIS

Hey Bryan, I'm inclined to think that maybe the Lexan was flawed to begin with. Unless you where using a center punch to mark the spot you wanted to drill, I really don't think it should have cracked like that either.

Was it a straight crack or jagged?

I'll bet you can drill in other parts of it and it won't crack.
 
Reply
Old Jan 24, 2007 | 09:59 PM
  #27  
High Gear's Avatar
High Gear
Outstanding HDF Member
Joined: Sep 2006
Posts: 2,334
Likes: 0
Default RE: ANOTHER DO NOT DO THIS

Like Oly55 sais , It probably isn't Lexan .

I've worked with Lexan ( A General Electric polycarbonate )material many times over the years at work .

Very easily machined and very strong material ( expensive also) .

Any other acrylic doesn't even come close , you have to treat it with kid gloves and it still can crack .

Makes me leary of a windshield made of anything other than Lexan
 
Reply
Old Jan 24, 2007 | 10:12 PM
  #28  
Manish_Hawg's Avatar
Manish_Hawg
Outstanding HDF Member
Joined: Nov 2005
Posts: 2,408
Likes: 2
From: Houston (Area)
Default RE: ANOTHER DO NOT DO THIS

[sm=ttiwwp.gif]
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-1

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-2

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-3

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-4

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-5

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-6

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-8

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-9

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
Old Jan 24, 2007 | 10:16 PM
  #29  
Bryan TTM's Avatar
Bryan TTM
Thread Starter
|
Banned
Joined: Mar 2006
Posts: 8,603
Likes: 10
Default RE: ANOTHER DO NOT DO THIS

tomorrow...figured all yall would just geta good laugh...didnt dawn on me to take pics and do some exploratory probin
 
Reply
Old Jan 24, 2007 | 10:54 PM
  #30  
Basz's Avatar
Basz
Road Master
Joined: Jul 2005
Posts: 1,200
Likes: 1
From: Michigan
Default RE: ANOTHER DO NOT DO THIS

Man you crack me up
 
Reply



All times are GMT -5. The time now is 06:44 AM.

story-0
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-1
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-2
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-3
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-4
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-5
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-6
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-7
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-8
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-9
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE