Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Starter leaking... help

Thread Tools
 
Search this Thread
 
Old Feb 3, 2014 | 01:53 PM
  #1  
Bostonbaggah96's Avatar
Bostonbaggah96
Thread Starter
|
Advanced
Joined: May 2013
Posts: 52
Likes: 0
From: Ma
Default Starter leaking... help

rebuilt the starter on my 2007 streetglide this past summer and ever since it has been leaking primary fluid while running.

i first put the starter back in with the old o ring gasket and it leaked pretty bad after the first ride. so i pulled it back apart and replaced it with a new o ring and took it for another ride and it still leaked. so now cunfused i pull it apart again and inspect for cracks or nicks and relize that i had lost one of the dowel spacers that hold in in place. so i put in new dowel spacers and a new o ring and it has now slowed down the leak but it still leaks.

i have no idea what it could be. dont wana spend 400 dollars on a newstarter if thats not the issue. has anyone ever experienced anything like this?
 
Reply
Old Feb 3, 2014 | 03:18 PM
  #2  
ke5rbd's Avatar
ke5rbd
Road Warrior
Joined: Apr 2010
Posts: 1,648
Likes: 37
From: Monroe, Louisiana
Default

I pulled the starter on a 2012 and it had some sort of sealant around the o ring area. Not sure what it was. Looked like a liquid plumbers putty of some sort. Light brown in color. I looked in the service manual and it doesn't say to put any sealant on it. It did say it had o rings inside the starter so that maybe where it is coming from. Didn't see an exploded view so don't know where they are. You have to disassemble the starter to get to them. I would put a light film of black silicone between the starter and the o ring and on the flange area and try that.
 
Reply
Old Feb 3, 2014 | 04:31 PM
  #3  
hvacgaspiping's Avatar
hvacgaspiping
Seasoned HDF Member
Veteran: Navy
10 Year Member
Liked
Community Favorite
Joined: Apr 2013
Posts: 32,851
Likes: 17,888
From: Newcastle, OK
Default

Originally Posted by ke5rbd
I pulled the starter on a 2012 and it had some sort of sealant around the o ring area. Not sure what it was. Looked like a liquid plumbers putty of some sort. Light brown in color. I looked in the service manual and it doesn't say to put any sealant on it. It did say it had o rings inside the starter so that maybe where it is coming from. Didn't see an exploded view so don't know where they are. You have to disassemble the starter to get to them. I would put a light film of black silicone between the starter and the o ring and on the flange area and try that.
Why black silicone? I thought the red was the high heat stuff?
 
Reply
Old Feb 3, 2014 | 05:28 PM
  #4  
mkguitar's Avatar
mkguitar
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
Likes: 402
From: Phoenix '53, '88, '09 Big Twins
Default

it's not really a "high heat" area. I have used silicone for many, many years to lightly coat various gaskets ( careful on o2 sensor machines).

OP, take the time to look over your work again, make sure no old gasket/seals etc is in the way, check that your dowels are not holding the starter from closing the gap.

if unsure of the xact source of the seep, spray drugstore foot powder on the area, that'll show you where the problem lies..

mike
 
Reply
Old Feb 3, 2014 | 05:38 PM
  #5  
hvacgaspiping's Avatar
hvacgaspiping
Seasoned HDF Member
Veteran: Navy
10 Year Member
Liked
Community Favorite
Joined: Apr 2013
Posts: 32,851
Likes: 17,888
From: Newcastle, OK
Default

Originally Posted by mkguitar
it's not really a "high heat" area. I have used silicone for many, many years to lightly coat various gaskets ( careful on o2 sensor machines).

OP, take the time to look over your work again, make sure no old gasket/seals etc is in the way, check that your dowels are not holding the starter from closing the gap.

if unsure of the xact source of the seep, spray drugstore foot powder on the area, that'll show you where the problem lies..

mike
That primary oil gets hotter than you think in the summertime. I would use red silicone to be safe.
 
Reply
Old Feb 3, 2014 | 05:59 PM
  #6  
hover's Avatar
hover
Road Captain
Joined: Aug 2008
Posts: 528
Likes: 4
From: Alberta Canada
Default

Go to an industrial supply store and ask for a tube of O-ring lube. That should fix it.
 
Reply
Old Feb 3, 2014 | 06:13 PM
  #7  
pswomack's Avatar
pswomack
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2011
Posts: 1,107
Likes: 137
From: Ringgold, Georgia
Default

No need for the High Temp Red Silicone, get the Permatex Ultra Grey Rigid High-Torque RTV Silicone Gasket Maker, that's what I use in the shop, I've sealed many oil pans to blocks with it and everything else on an engine, many Automotive Manufacturers use this in the factory, so I know it will hold up with no problem!
 
Reply
Old Feb 3, 2014 | 07:40 PM
  #8  
0ldhippie's Avatar
0ldhippie
Ultimate HDF Member
Joined: Mar 2012
Posts: 6,129
Likes: 143
From: Santa Cruz
Default

I guess the first question is, where is it leaking?? If it is where the housing goes into the primary, some sealer should fix it. There are also 3 o-rings on the other side on the starter?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Feb 3, 2014 | 07:54 PM
  #9  
albatross's Avatar
albatross
Road Warrior
Joined: Nov 2007
Posts: 1,940
Likes: 296
From: Wyoming
Default

Originally Posted by hover
Go to an industrial supply store and ask for a tube of O-ring lube. That should fix it.
This is a good call. The brown stuff one other poster mentioned was probably this. Molykote 55 is a great o-ring lubricant.
 
Reply
Old Feb 3, 2014 | 09:26 PM
  #10  
raw's Avatar
raw
Advanced
Joined: Apr 2006
Posts: 71
Likes: 0
Default orings

I know there are two orings in the starter. As I replaced the starter drive in my 07 road glide a couple of years ago. And found out the hard way on my way to bike week in daytona when it started leaking primary fluid.
I tore it apart at the hd dealer's parking lot in Savannah,ga. Anyway, I had replaced the outer oring, that goes on the nose of the starter, but had overlooked replacing the oring inside the starter ,from memory it is an oring that the bearing on the starter drive seals against. That is where mine was leaking from...replaced that one and leak was cured.
hope this helps............
 
Reply



All times are GMT -5. The time now is 08:59 AM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE