Clutch Slipping?
If you do a search here on HDF, you will find many many threads with this same subject. Most of the time, it was a mal-adjusted clutch. You will also find, that there are just as many people who have a different way of adjusting it, other than how the service manual instructs. This could be a leading factor in why so many have a problem?

One thing that I found was:
When turning the clutch adjuster screw in to make contact, you may find that you can back off a 1/4 turn, the turn it in again, and the contact has moved further in than it was at first. I have had to back off, and then turn it in again as many as 3 times, to get what I call an actual 'positive contact'. Being as the first time you feel contact, the ball/ramp throwout bearing may not be fully compressed, it can give you a misleading impression that you have made contact.
If you do a search here on HDF, you will find many many threads with this same subject. Most of the time, it was a mal-adjusted clutch. You will also find, that there are just as many people who have a different way of adjusting it, other than how the service manual instructs. This could be a leading factor in why so many have a problem?

One thing that I found was:
When turning the clutch adjuster screw in to make contact, you may find that you can back off a 1/4 turn, the turn it in again, and the contact has moved further in than it was at first. I have had to back off, and then turn it in again as many as 3 times, to get what I call an actual 'positive contact'. Being as the first time you feel contact, the ball/ramp throwout bearing may not be fully compressed, it can give you a misleading impression that you have made contact.

What exactly got 'fried' on yours? These clutches are pretty tough. I'm running the stock clutch on my '99. I'm no speed racer, but I wouldn't say my clutch has been babied either. I bought a +1 plate clutch a few years ago, still no need for it. Unless you are running 100+ hp, the OEM clutch should be good for many years. Of course, that is if you haven't beaten it to death with hole shots, wheelies, burn outs, or running hard for a long while with a loose adjustment. Maybe, if you belong to a riding group that does slow ride exhibits/competitions daily, I might believe your clutch could have actually been 'fried'...
When they do get 'burned', you can sometimes clean the plates up with a piece of extra fine sandpaper laid on a flat surface like a pane of glass. The manual gives you the proper thickness of the plate stack, to insure you are still within 'serviceable limits'. And, sometimes, the steel plates can become warped if over heated. Unless your plates were severely warn, or warped, beyond the serviceable limits in the manual, I would suspect you got rid of a perfectly good clutch. But if it makes you feel better, then it was worth the expense, right?
Last edited by Def Mute; Apr 1, 2014 at 08:40 AM.
The Best of Harley-Davidson for Lifelong Riders

I'm curious...
What exactly got 'fried' on yours? These clutches are pretty tough. I'm running the stock clutch on my '99. I'm no speed racer, but I wouldn't say my clutch has been babied either. I bought a +1 plate clutch a few years ago, still no need for it. Unless you are running 100+ hp, the OEM clutch should be good for many years. Of course, that is if you haven't beaten it to death with hole shots, wheelies, burn outs, or running hard for a long while with a loose adjustment. Maybe, if you belong to a riding group that does slow ride exhibits/competitions daily, I might believe your clutch could have actually been 'fried'...
When they do get 'burned', you can sometimes clean the plates up with a piece of extra fine sandpaper laid on a flat surface like a pane of glass. The manual gives you the proper thickness of the plate stack, to insure you are still within 'serviceable limits'. And, sometimes, the steel plates can become warped if over heated. Unless your plates were severely warn, or warped, beyond the serviceable limits in the manual, I would suspect you got rid of a perfectly good clutch. But if it makes you feel better, then it was worth the expense, right?

My clutch would shudder when engaging. It would begin to engage when the lever was let out a bit. As the clutch lever was let out more, nothing more happened. When the clutch lever was almost out the clutch would grab 100%. The stealership said it was ok. I took the basket apart and found the outside 3 disks were burned. This ride has less than 10K miles on it, never jerked around, look, I'm too old to ride like that.
One more thing, I've owned several HDs over the years and still have an 06 RKC. I have never experienced a clutch like this.
One more thing, I've owned several HDs over the years and still have an 06 RKC. I have never experienced a clutch like this.


