Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Removing brake rotors

Thread Tools
 
Search this Thread
 
Old Jun 28, 2014 | 11:27 PM
  #1  
Mpderksen's Avatar
Mpderksen
Thread Starter
|
Intermediate
Joined: Apr 2013
Posts: 34
Likes: 1
From: Manteca, Ca
Default Removing brake rotors

Reading other threads on this I've learned a few things:
1. Get a Snap-on T-40 socket
2. Use heat
3. Penetrating oil
4. Replace the bolts
I'm pretty unclear on the heating part. New rotors are going on, so I'm not worried about hurting them, so do I just hold a torch on the bolt head for a while? Do I let it cool before attempting to apply the pressure? Should I perhaps drill a pilot hole in each bolt first?
Or am I better off getting a real shop to remove them?
Michael
 
Reply
Old Jun 28, 2014 | 11:41 PM
  #2  
SIDECAR BOB's Avatar
SIDECAR BOB
Road Master
Joined: Jun 2009
Posts: 932
Likes: 14
From: CENTRAL IL
Default

heat to break the lock tight , heat the bolt head , hot but you don't have to get it red hot, should come out fairly easily when the loctite melts. would. I think an impact gun might help vs a breaker bar , but that more of an opinion, apply the heat and try tp loosen the bolt it if it doesn't break loose try a little more heat before using enough force to round out bolts.
 

Last edited by SIDECAR BOB; Jun 28, 2014 at 11:46 PM.
Reply
Old Jun 29, 2014 | 12:35 AM
  #3  
desertrat702's Avatar
desertrat702
Cruiser
Joined: Jun 2012
Posts: 114
Likes: 0
From: las vegas
Default

I use my electric impact gun and a t40 and never had a prob.
 
Reply
Old Jun 29, 2014 | 04:33 AM
  #4  
WILDWOOD_1124's Avatar
WILDWOOD_1124
Outstanding HDF Member
Joined: Nov 2013
Posts: 2,618
Likes: 2
From: Indiana
Default

The rotor bolts on the front wheel aren't bad at all to break loose but the rear wheel is another story! I got a 1/2 drive torx 45, breaker bar, and a 2ft. Long cheater pipe to break them loose. I loosened mine while still on the bike.
 
Reply
Old Jun 29, 2014 | 06:49 AM
  #5  
shakrr's Avatar
shakrr
Road Master
Joined: Sep 2008
Posts: 799
Likes: 8
From: central Il
Default

Battery impact wrench works for me
 
Reply
Old Jun 29, 2014 | 06:51 AM
  #6  
last12know's Avatar
last12know
Road Master
Veteran: Air Force
15 Year Member
Photogenic
Joined: May 2010
Posts: 855
Likes: 14
From: thomson, il
Default

why destroy the rotors unless they are shot? try it withoutvheat etc. I've not seen that necessary and at 100 plus I'd save them. I have a spare set of rims and would love to have rotors for them. just can't see paying that much for them.
 
Reply
Old Jun 29, 2014 | 07:37 AM
  #7  
hardheaded's Avatar
hardheaded
Seasoned HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2012
Posts: 11,216
Likes: 3,045
From: St.Louis Mo.
Default

just need to heat them enough to melt the locktite and then they should break free easier.
 
Reply
Old Jun 29, 2014 | 08:04 AM
  #8  
ThisIsMe's Avatar
ThisIsMe
Tourer
Joined: Jun 2013
Posts: 323
Likes: 5
From: MA
Default

And when all else fails and if you strip the bolt out, weld hex head bolt onto it and off it comes.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jun 29, 2014 | 08:17 AM
  #9  
'05Train's Avatar
'05Train
Ultimate HDF Member
Joined: May 2008
Posts: 7,439
Likes: 884
From: 'Noke, VA
Default

Never had an issue using a Craftsman T-40 and a squirt of PB Blaster.
 
Reply
Old Jun 29, 2014 | 08:51 AM
  #10  
hd_rolling's Avatar
hd_rolling
Supporter
Veteran: Army
Joined: Feb 2008
Posts: 4,133
Likes: 147
From: Grays Creek, NC
Default

I just use a harbor freight breaker bar and Kobalt T40 on the rear and the front just a standard ratchet, never needed heat and the entire bike only takes about 45 mins to complete.
 
Reply



All times are GMT -5. The time now is 03:49 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE