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Do you have cu inch and injector constants set correctly? Lots of times I have had to manually lower the ve's in areas to be able to collect data. A quick test would be to increase your injector constant and see what the voltages do. I wouldn't leave it like that as you may run out of room on the ve tables in other areas.
I started with a file for a 103ci build with a similar cam. Then I adjusted the displacement to 107ci (106.6). I also verified that the injectors were set to the stock size (4.35). Wouldn't increasing the injector constant just feed the engine more fuel?
I did some more problem diagnosis this evening and I've some up with some more data that may help diagnose the problem.
1. I pulled the spark plugs and they are smutted up which indicates a rich tune. This is not really a surprise since the oxygen sensors are indicating a rich condition.
2. The ECM has generated two trouble codes. I don't have the exact codes handy, but they were "high front oxygen sensor voltage" and "high rear oxygen sensor voltage".
3. Even though the ECM has not generated a misfire code, it is evident that the engine is misfiring. This is very pronounced at around 3000 rpm. Even with the tall cam that I have, at 3000 rpm things should be smoothed out.
4. At a warm idle at about 1000 rpm the MAP sensor is reading about 50 kPa. This seems pretty high. I compared it to some V-tunes from my 96ci build and my father-in-law's 103ci build and this MAP pressure is definitely higher. The other ones were running at about 35-40 kPa.
I'm perplexed.
Last edited by Beach Bagger; Aug 2, 2014 at 09:47 PM.
Wouldn't increasing the injector constant just feed the engine more fuel?
Nope, just the opposite. It would be the same as reducing the cubic inch. Another thing you can try is reducing the ve tables by a blanket 15-20% and see what happens.
Originally Posted by Beach Bagger
At a warm idle at about 1000 rpm the MAP sensor is reading about 50 kPa.
Have you checked the o2 heater circuit voltage under load? Make sure you have battery voltage with the sensors plugged in and operating. Do the same with the ground side.
I did some more problem diagnosis this evening and I've some up with some more data that may help diagnose the problem.
1. I pulled the spark plugs and they are smutted up which indicates a rich tune. This is not really a surprise since the oxygen sensors are indicating a rich condition.
2. The ECM has generated two trouble codes. I don't have the exact codes handy, but they were "high front oxygen sensor voltage" and "high rear oxygen sensor voltage".
3. Even though the ECM has not generated a misfire code, it is evident that the engine is misfiring. This is very pronounced at around 3000 rpm. Even with the tall cam that I have, at 3000 rpm things should be smoothed out.
4. At a warm idle at about 1000 rpm the MAP sensor is reading about 50 kPa. This seems pretty high. I compared it to some V-tunes from my 96ci build and my father-in-law's 103ci build and this MAP pressure is definitely higher. The other ones were running at about 35-40 kPa.
I'm perplexed.
I would start by doing a compression test to verify the engine is operating properly. It ran fine before the cam and cyinder change?
Nope, just the opposite. It would be the same as reducing the cubic inch. Another thing you can try is reducing the ve tables by a blanket 15-20% and see what happens.
Did you collect cam tune data and set IVO?
The next thing I'm going to do, this afternoon, is reduce the VE tables across the board, like you suggested. Probably going to start with a 20% drop. I'll post my results.
I tried the cam tune function after I finished the break-in, but the graph did not indicate a pattern like the example given in the TTS manual. Mine had no defined point of upward inflection.
Have you checked the o2 heater circuit voltage under load? Make sure you have battery voltage with the sensors plugged in and operating. Do the same with the ground side.
I've considered this, but I'm not sure how to go about accomplishing it. Probe the +/- wire on the oxygen sensors?
Is there a fuse that I should consider looking at in the fuse box?
The engine ran fine before the build. Haven't checked the compression yet. I'll need to borrow a gauge from a buddy to try that out.
Can anyone tell me what their MAP pressure generally reads at idle (~1k rpm). Mine is reading between 48-50 kPa.
37-42 kpa at idle.
You will need to turn off the auto compression releases with the tts and hold the throttle blades wide open while doing the compression test. Make sure you rotate the engine over the same amount of revolutions. I use 5 revolutions per cylinder.
To check your heater voltage at the o2 sensors your going to need to backprobe them use a paper clip from the backside of the connector to get past the seal. I would not be wasting my time with the o2's until you confirm the internal engine is normal. With the misfire and high kpa Im suspecting something is off.
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