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Front brake free play

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Old Nov 30, 2009 | 08:38 PM
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t_risner10@yahoo.com's Avatar
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Default Front brake free play
I can't get the free play out of the front brake lever on my 2003 Ultra. I've bled them and also changed the fluid. The lever moves 1/2 way before brake starts working. Any suggestions?
 
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Old Dec 1, 2009 | 12:37 AM
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I found free play on Goldwing between lever and master cylinder pushrod. Nobody greases pushrod end. It can be the same on Harley.
 
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Old Dec 3, 2009 | 12:47 PM
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The problem is likely due to the pistons in the calipers not moving freely due to accumulated brake dust. This link shows the procedure for cleaning them. I, and others here, have done this and seen huge improvement; solves the problem for most:

http://www.lyndallracingbrakes.com/service_tech.htm
 
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Old Dec 3, 2009 | 06:20 PM
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Is the free play stiff or very loose??
 
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Old Dec 4, 2009 | 08:21 AM
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See the soft front brake pull thread above this for some tips.
 
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Old Dec 4, 2009 | 02:28 PM
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Originally Posted by Harleypingman
The problem is likely due to the pistons in the calipers not moving freely due to accumulated brake dust. This link shows the procedure for cleaning them. I, and others here, have done this and seen huge improvement; solves the problem for most:

http://www.lyndallracingbrakes.com/service_tech.htm



Also 2003 has a different valving in the master cylinder that causes the soft brake feel. You may consider a master cylinder up grade.
 
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Old Dec 11, 2009 | 11:04 AM
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Its an 03, Id rebuild the master cylinder and the calipers to be on the safe side, those rebuild kits are usually pretty cheap
 
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