Wheels/Tires Questions and discussion about wheels and tires should be posted here.

Allen head stripped

Thread Tools
 
Search this Thread
 
Old May 4, 2012 | 05:01 PM
  #1  
CD3's Avatar
CD3
Thread Starter
|
Stage I
Joined: May 2012
Posts: 1
Likes: 0
From: sunny cal
Default Allen head stripped

First time here and first post.


I have a 04 Sportster and I'm trying to remove move the rear break pad pin. Bought breaks and pin, grabed my 3/16in allen tool and presto smasho I stripped the head out........How do I remove the pin with out jacking up the caliper??? any helpful hints to remove this?? I was told an easy-out and I'm sure that will work but the pin seems to be really torqued down.

Dom
 
Reply
Old May 23, 2012 | 06:05 PM
  #2  
hotrodd50's Avatar
hotrodd50
Intermediate
Joined: Feb 2009
Posts: 28
Likes: 0
Default

Use allen head that is attached tto a socket. Hammer it in tight and use hi-torque impact gun. You will probably need new bolt.
 
Reply
Old Jul 9, 2012 | 08:22 PM
  #3  
brainnectar's Avatar
brainnectar
Advanced
Joined: May 2012
Posts: 63
Likes: 1
From: Minnesota
Default

Another option you could try is to take a Hex socket and a ball peen hammer. Pound it in their and then tap on the socket a little more to "loosen" the stuck bolt, then wala....it should come out.
 
Reply
Old Jul 9, 2012 | 08:42 PM
  #4  
davidwruth's Avatar
davidwruth
Outstanding HDF Member
10 Year Member
Photogenic
Liked
Top Answer: 1
Joined: Jul 2011
Posts: 2,824
Likes: 153
From: Street, Md.
Default

They make allen wrenches that are taperred for that reason you have to tap them in but they make a snug fit.
 
Reply
Old Jul 19, 2012 | 12:40 AM
  #5  
Potato_Potato's Avatar
Potato_Potato
Outstanding HDF Member
15 Year Member
Joined: Sep 2005
Posts: 2,600
Likes: 7
From: Minnesota
Default

I did the same — the problem is the Allan is metric, 5mm and I used a SAE Allen wrench that seemed to fit.

It was over 2 years ago and I can’t remember how I got it out. Can you get a small vice grip on it?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
brad75raiders
EVO
28
Mar 1, 2022 10:01 PM
Rickr01
Touring Models
7
Dec 2, 2013 04:09 PM
user 46092
Exhaust System Topics
5
Aug 22, 2013 06:28 AM
Aaronbagby
General Harley Davidson Chat
26
May 9, 2013 09:24 PM
04fxdwgi
General Topics/Tech Tips
4
Apr 5, 2008 11:01 AM




All times are GMT -5. The time now is 09:50 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE