When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Gas Cap Problem... The Plastic Threads inside the tank.
I noticed it the first time I filled up my 14 Ultra Limited CVO. When I put the Metal Gas Nozzle in the tank, the plastic threads inside the tank were so soft that just a little bit of pressure from your hand mashed them. So I have been real careful after that as to not even lay the nozzle in the tank. I hold it so it does not touch the sides. If you stick the nozzle in hanging sideways and squeeze the handle, your hand puts a little pressure on the top of the handle... If you push too you will damage the threads and start the process... The cheapness of the plastic is flabbergasting... Anyhow... It is what it is... It's not that the gas cap is being cross threaded... It's that the threads in the tank are being mashed. So it's an expensive fix for a recall...
Last edited by TimLScheffer; Jun 28, 2016 at 08:17 AM.
Reason: gas cap cross thread
Shove mine in all the way and pull out as it fills up. No problems with the threads.
Added..... if it were indeed the threads inside the tank that were the real problem, then replacing all the gas caps and/or filing down the section below the threads on the cap wouldn't do any good.
Last edited by CVO SG; Jun 28, 2016 at 07:10 PM.
Reason: spelling
Jebus, how many gas tank thread threads do we need? How is it freaking possible that adults can have this much difficulty putting gas in their tanks?
i never had any problems putting gas in my bikes for the last 48 years, until i bought this new one. kinda points the finger at quality control or the lack of.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.