Street Slammer Bars
removing the tank doesn't take long:
-loosen front bolt
-remove rear bolt
-lift up on the rear of the tank, slowly, unplug the fuel pump.
-try and crank the motor, it shouldn't start (you've taken pressure off the fuel system)
-unplug the fuel and the vent lines, remove front bolt, you're done.
you should remove the battery too at some point, but i never have.
you may get a cel too, ride it a few hours, it should clear... probably because i dont disconnect the battery
You cannot unplug the wires from the controls, all the wiring has to be unplugged from the junction box under the rubber boot on the frame.
UNPLUG THE MAXI FUSE.
Have to loosen the rear tank bolt and remove the front tank bolt, lift the front of the tank and prop it up with something soft like a rolled up towel. The wire going to the tank gauges passes through a grommet on top of the frame and the grommet easily pulls out to get more slack.
Stock handlebars will lift completely but you need to remove the clutch cable and brake assembly, tie up the brake assembly to keep it upright, maybe inside a plastic shopping bag.
Take pictures of the wires and plug locations under the rubber boot before unplugging. Now should be able to remove the old handlebar with all the wires so it can all be transferred to the new bars.
TIPS: Home Depot has wire lube to pull wires through the bars. I used a low E guitar string to fish the wires through the new bars. To make things easier I de-pinned and removed the turn signal plugs like in this post, https://www.hdforums.com/forum/2018-...l#post19873176 .
Take your time, I finished it the next day. Don't force when pulling wires. Be careful re-installing controls and clamps so you don't pinch any wires. The Slammers on your bike are a great bar.
Last edited by OldMike; Apr 20, 2021 at 08:13 AM.
You cannot unplug the wires from the controls, all the wiring has to be unplugged from the junction box under the rubber boot on the frame.
UNPLUG THE MAXI FUSE.
Have to loosen the rear tank bolt and remove the front tank bolt, lift the front of the tank and prop it up with something soft like a rolled up towel. The wire going to the tank gauges passes through a grommet on top of the frame and the grommet easily pulls out to get more slack.
Stock handlebars will lift completely but you need to remove the clutch cable and brake assembly, tie up the brake assembly to keep it upright, maybe inside a plastic shopping bag.
Take pictures of the wires and plug locations under the rubber boot before unplugging. Now should be able to remove the old handlebar with all the wires so it can all be transferred to the new bars.
TIPS: Home Depot has wire lube to pull wires through the bars. I used a low E guitar string to fish the wires through the new bars. To make things easier I de-pinned and removed the turn signal plugs like in this post, https://www.hdforums.com/forum/2018-...l#post19873176 .
Take your time, I finished it the next day. Don't force when pulling wires. Be careful re-installing controls and clamps so you don't pinch any wires. The Slammers on your bike are a great bar.
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You cannot unplug the wires from the controls, all the wiring has to be unplugged from the junction box under the rubber boot on the frame.
UNPLUG THE MAXI FUSE.
Have to loosen the rear tank bolt and remove the front tank bolt, lift the front of the tank and prop it up with something soft like a rolled up towel. The wire going to the tank gauges passes through a grommet on top of the frame and the grommet easily pulls out to get more slack.
Stock handlebars will lift completely but you need to remove the clutch cable and brake assembly, tie up the brake assembly to keep it upright, maybe inside a plastic shopping bag.
Take pictures of the wires and plug locations under the rubber boot before unplugging. Now should be able to remove the old handlebar with all the wires so it can all be transferred to the new bars.
TIPS: Home Depot has wire lube to pull wires through the bars. I used a low E guitar string to fish the wires through the new bars. To make things easier I de-pinned and removed the turn signal plugs like in this post, https://www.hdforums.com/forum/2018-...l#post19873176 .
Take your time, I finished it the next day. Don't force when pulling wires. Be careful re-installing controls and clamps so you don't pinch any wires. The Slammers on your bike are a great bar.
Street Slammers







