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Primary upgrade time!

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Old Oct 1, 2015 | 12:08 PM
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Default Primary upgrade time!

Been collecting parts for some time now and have already pulled my primary apart. While I am at it, I am installing a new belt that is 1 1/8" wide so that it fills up my 68T International rear pulley.


 
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Old Oct 1, 2015 | 12:38 PM
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Excellent, looking forward to this!
 
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Old Oct 1, 2015 | 12:41 PM
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Here is the Parts list:

Bandit Sportsman clutch 039831

Evolution Industries clutch basket EV: 1006-4091

Baker compensator 630B-67

S&S/Gates 130T 1.125" drive belt 106-0359

HD Gasket Kit for Black Inner Primary 25700337

HD clutch bearing 37906-11

HD shifter shaft retaining ring 11150

SKF shifter shaft seal 4260
 

Last edited by HD Pilot; Oct 1, 2015 at 12:45 PM.
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Old Oct 1, 2015 | 12:50 PM
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Looks like you spent some serious cash! I'm planning on doing a similar project over the winter, not sure how deep I'm going to go or exactly what I'm going to do. I'm debating on doing the 49t Evolution clutch basket, or just the 30t pulley. Clutch basket is $$$, but I'm planning on going bigger with the motor someday, so the stronger basket will be a good investment.
 
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Old Oct 1, 2015 | 12:51 PM
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Originally Posted by Suede Blue Man
Excellent, looking forward to this!
Not as many details as some of my earlier Threads but concentrating on the non Service Manual info that should help anybody thinking about these upgrades.

I am actually out of town right now but should be back to work on the bike Saturday. I wanted to get this Thread going in case anybody wants to throw in any tips or advice to keep me from embarressing myself!
 

Last edited by HD Pilot; Nov 13, 2015 at 09:14 PM.
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Old Oct 1, 2015 | 12:57 PM
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Originally Posted by Reindeer
Looks like you spent some serious cash! I'm planning on doing a similar project over the winter, not sure how deep I'm going to go or exactly what I'm going to do. I'm debating on doing the 49t Evolution clutch basket, or just the 30t pulley. Clutch basket is $$$, but I'm planning on going bigger with the motor someday, so the stronger basket will be a good investment.
If you want to keep doing what you are doing in your pic, I would do the Evo 49T mod - nice upgrade for sure, can skip the 30T.

Like you, I too may go bigger someday so these upgrades should be good for anything I do.
 

Last edited by HD Pilot; Oct 1, 2015 at 02:50 PM.
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Old Oct 1, 2015 | 02:35 PM
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Man, when you do something, you go all the way.

I love it, can't wait to see the results
 
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Old Oct 1, 2015 | 03:30 PM
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Looks to be hell of a setup. Your compensator sprocket wore that bad already or just playing safe?
 
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Old Oct 1, 2015 | 03:46 PM
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Looks great! You will love that clutch.
 
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Old Oct 1, 2015 | 04:48 PM
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Originally Posted by slyedog
Looks to be hell of a setup. Your compensator sprocket wore that bad already or just playing safe?
I am not sure how bad is too bad, but here is a pic of my compensating sprocket and sprocket retainer from 8 months ago - the sprocket spokes have been getting chewed on, the retainer has scratches all around it, and there is always a fair amount of fine metal on my drain plug:


 
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