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any hint or suggestions on changing rocker boxes??? help

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Old May 24, 2007 | 01:21 AM
  #1  
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Default any hint or suggestions on changing rocker boxes??? help

i refuse to pay a dealer to work on my bike. i have doneall the work to my bikes myself.its like asking another dude to put his hands all over my wife. just isnt going to happen. so iam going to change out my polished aluminum rockers for some chrome ones, never done it before. is there any hints anyone has like tools needed, things to watchout for or hints on taking them out or putting them in. all suggestion will help. i have the manual to, but like i say experence is better then a manual. thanks for any help jackyl
 
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Old May 24, 2007 | 10:20 AM
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Default RE: any hint or suggestions on changing rocker boxes??? help

I have talked to a couple of people on here that has done it and it sounds like a pretty straight forward task.

Let me know how it goes, I've got a pair of black ones sitting in my garage waiting to be installed as soon as I get a free day to do it.
 
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Old May 24, 2007 | 12:33 PM
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Default RE: any hint or suggestions on changing rocker boxes??? help

Jackyl, I've changed rocker box gaskets on my old evos before but never a TC. You'll need the torque specs and tightening sequences. Get the rear wheel off the ground and in a high gear. pull the plugs and rotate the rear wheel to find TDC. You want both valves closed to take pressure off the rockers. The 3 piece boxes on evosare a pain to get everything centered so I assume a 2 piece TC would be easier. The rear outer cover bolts look like just as big a PITA so its either cutting down a hex wrench or buying a lowprofile hex wrench that ratchets.
I'm glad you have a manual so you don't have to ask that Canandian piece of work for a free downloaded version lol. Good luck.
Tim
 
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Old May 24, 2007 | 06:15 PM
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Default RE: any hint or suggestions on changing rocker boxes??? help

Got any plans for the takeoffs? LOL
 
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Old May 24, 2007 | 06:51 PM
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Default RE: any hint or suggestions on changing rocker boxes??? help

ORIGINAL: steelcowboy

Got any plans for the takeoffs? LOL
SOUNDS LIKE THEY ARE GOING TO YOU
 
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Old May 24, 2007 | 07:00 PM
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Default RE: any hint or suggestions on changing rocker boxes??? help

Sounds good I wanna podercoat a set but I don't want the downtime involved. PM me and we'll figure it out.
 
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Old May 24, 2007 | 07:09 PM
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Default RE: any hint or suggestions on changing rocker boxes??? help

ORIGINAL: fastfxrs

J The rear outer cover bolts look like just as big a PITA so its either cutting down a hex wrench or buying a lowprofile hex wrench that ratchets.
What am I missing here? I have had several people comment about having to use a modified allen. My bolts accept an allen or a 7/16" wrench.
Is this not a standard bolt on everyone's rocker covers? or am I just special
 
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Old May 29, 2007 | 04:54 PM
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Default RE: any hint or suggestions on changing rocker boxes??? help

Mine look like thay would take a standard wrench as well.
 
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