Fxdl ignition failure... again
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Road Warrior
Joined: Jun 2014
Posts: 1,354
Likes: 766
From: north Carolina
Fxdl ignition failure... again
2014 FXDL
So I've been fighting an on going battle with my ignition. All started a few years ago bike power would shut off while riding but if you moved the ignition switch around it would come back on. Dealer replaced ignition. Same problem came back 2 more times, ignitions replaced each time. Then the ignition housing broke and was replaced. Then dealer called to say there was a recall so I had that done and ignition replaced again.
Finally seemed to be fixed for about 2 years, then on the way home from bike week ignition failed again. Bike still runs but ignition is hanging by the wire. I'm going to try to talk to the dealer and maybe harley corporate and see if I can get this fixed even though warranty is out since it's been ongoing. If not maybe I'll ditch the low rider console and go with a street Bob console with ignition mounted in top. Anyone ever done this swap and know what's involved?
Tourer
Joined: Mar 2018
Posts: 438
Likes: 287
From: Lafayette, La
I don’t know if this can be done but I will suggest it anyway..... The 99-2005 dyna’s had the switch between the rear fender and battery mounted too the frame just under the seat on the right side. Maybe relocating too this area might have less effect from vibration on your switch? But like I said I don’t know if this can be done on the later Dyna.....
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Road Warrior
Joined: Jun 2014
Posts: 1,354
Likes: 766
From: north Carolina
I dont know if this can be done but I will suggest it anyway..... The 99-2005 dynas had the switch between the rear fender and battery mounted too the frame just under the seat on the right side. Maybe relocating too this area might have less effect from vibration on your switch? But like I said I dont know if this can be done on the later Dyna.....
Seasoned HDF Member
Joined: Aug 2011
Posts: 11,814
Likes: 5,120
From: SW Ohio
I dont know if this can be done but I will suggest it anyway..... The 99-2005 dynas had the switch between the rear fender and battery mounted too the frame just under the seat on the right side. Maybe relocating too this area might have less effect from vibration on your switch? But like I said I dont know if this can be done on the later Dyna.....
Supporter
Joined: Jan 2007
Posts: 15,788
Likes: 5,636
From: along the shore of Mishigami
Here's my thought. If you replace this bracket again, I would replace the self tapping screws with a small threaded screw, washer then a washer and a self locking nut. IMHO the sheet metal being used might be creating molecular stress cracks and the vibrations are causing a failure due to the hidden cracks. I'm not a metal structural engineer but two failures is leading me this.
Outstanding HDF Member
Joined: Nov 2009
Posts: 2,666
Likes: 133
From: TEXAS
I have the same bike. My switch is busted right now too. The thumb lever part fell ooff so I have to turn the center barrel. some times I can do it with my fingers but I have to carry pliers to turn the ignition off/on. This is my second ignition also.
My 06 was my favorite. The key was in the neck of the frame where the fork lock is. SO you can turn your bike off and lock it in one motion. Of coarse now that I think about it the switch failed too!
My 06 was my favorite. The key was in the neck of the frame where the fork lock is. SO you can turn your bike off and lock it in one motion. Of coarse now that I think about it the switch failed too!
Supporter
Joined: Jan 2007
Posts: 15,788
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From: along the shore of Mishigami
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HDF Community Team
Joined: Aug 2018
Posts: 3,089
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From: New Hampsha
That's just wrong... There is a major compromise to the strength where the screws are, and having the switch cantilevered out like that makes it prone to flexing and vibration. Instead of the screws, it should clamp around the bracket, and the center of gravity of the switch should be as close to the plane of the bracket as practical. Then it would be a lot stronger and vibrate a lot less.
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Outstanding HDF Member
Joined: Nov 2009
Posts: 2,666
Likes: 133
From: TEXAS
it vibrates a bunch right there. I have reached down and felt it going down the road and am surprised by how much it vibrates. Really I cant believe they last as long as they do. much better on the tank or frame
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