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Clutch issues

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Old Jun 23, 2020 | 12:03 PM
  #11  
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WS6 Formula
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Originally Posted by brakeless
You Tube vids on how to. I bet the ramp assy came loose.
That might be the problem: Ramp Assembly Installation

.

 
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Old Jun 23, 2020 | 12:39 PM
  #12  
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Originally Posted by Merrick Wiles
I'm all for constructive criticism, I misspoke earlier, I have the manual in pdf form! I don’t physically have it. According to or how I understood it, the pushrod didn’t need to be adjusted, the YouTube videos I have watched said it’s not necessary. This is not my first Harley, it is however my first WG, it a 97. I will definitely follow your instructions and go from there. Much appreciated
Yup you're right, there's no need to adjust as it stays the same before and after a new cable.

Here's a couple of links that are helpful on seeing how things go together, also good to get part numbers and Google search images to see what you're dealing with, and / or for ordering parts online.

Originally Posted by WS6 Formula
I'm not a fan of "Get a manual" posts, if someone asks for help and the only responses are "Get a manual" you are going to end up with a dead forum. Especially the new members, think they will come back or go elsewhere?

.


 
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Old Jun 23, 2020 | 03:30 PM
  #13  
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Merrick Wiles
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Originally Posted by WS6 Formula
Yup you're right, there's no need to adjust as it stays the same before and after a new cable.

Here's a couple of links that are helpful on seeing how things go together, also good to get part numbers and Google search images to see what you're dealing with, and / or for ordering parts online.



I'm not a fan of "Get a manual" posts, if someone asks for help and the only responses are "Get a manual" you are going to end up with a dead forum. Especially the new members, think they will come back or go elsewhere?

.
i really appreciate the links! Super helpful. I have followed what the manual says, but nothing changed. I will reseat the ramp and ball assembly and see if that is the issue. Really appreciate you guys, as I am pretty new to clutch adjusting and what have you!
 
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Old Jun 23, 2020 | 06:35 PM
  #14  
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Merrick Wiles
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Default I want to buy you all steaks.

Got him and took the clutch cable out and the ramp, one of the ball bearings uprooted and moved to the other slots. I greased them out everything back together and she purring and running like a kitten!!!

thank you all again, I couldn’t have done it without you!!
 
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Old Jun 23, 2020 | 07:00 PM
  #15  
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brakeless
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Originally Posted by Merrick Wiles
Got him and took the clutch cable out and the ramp, one of the ball bearings uprooted and moved to the other slots. I greased them out everything back together and she purring and running like a kitten!!!

thank you all again, I couldn’t have done it without you!!
Right on, glad that was the fix. I'll take mine medium rare!
 
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Old Jun 25, 2020 | 04:48 PM
  #16  
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Next time you in the clutch cable side, you might want to install the Burly EZ Boy clutch device. $25 and a 40% reduction in lever effort, with the same "lock-up" as before. The friction zone will be wider too...
 
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Old Jun 25, 2020 | 06:37 PM
  #17  
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Merrick Wiles
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Originally Posted by NORTY FLATZ
Next time you in the clutch cable side, you might want to install the Burly EZ Boy clutch device. $25 and a 40% reduction in lever effort, with the same "lock-up" as before. The friction zone will be wider too...
much appreciated. I will have to look into this!
 
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