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Compensator Issues 03 FXDWG

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Old Jun 22, 2024 | 08:59 PM
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Default Compensator Issues 03 FXDWG

Been having some noise what sounds like it's coming from the Primary Case. I took the primary apart, decided to replace the inner primary bearing & race while I was in there( was worn some). Replaced all seals & removed the Compensator to look it over and in the pics you'll see where it's worn down both on the Sprocket and inner shaft . Is this normal or is this typical on Compensators. I may replace it any ways.

Worn on this side

Not worn

Not

Worn
 

Last edited by EppsHD; Jun 22, 2024 at 09:07 PM. Reason: Did not post Year & Model
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Old Jun 22, 2024 | 09:26 PM
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I don't see anything that looks concerning. The OEM unit is now only available as individual parts. So about $600 to replace three parts. The early TC compensator is pretty robust.

So how many miles on the bike? What about the condition of the primary chain? They can get noisy when they wear out.
 
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Old Jun 22, 2024 | 11:14 PM
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Bump
 

Last edited by EppsHD; Jun 22, 2024 at 11:16 PM.
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Old Jun 22, 2024 | 11:16 PM
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Originally Posted by Ohio HD
I don't see anything that looks concerning. The OEM unit is now only available as individual parts. So about $600 to replace three parts. The early TC compensator is pretty robust.

So how many miles on the bike? What about the condition of the primary chain? They can get noisy when they wear out.
Bike has 55000 miles on it. I may go ahead & replace the chain. So I shouldn't be concerned about the worn area shaft ?
 

Last edited by EppsHD; Jun 22, 2024 at 11:18 PM. Reason: Add to
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Old Jun 22, 2024 | 11:24 PM
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The photo of the sprocket isn't clear enough to tell the condition of the machined ID. If you're feeling spots that are worn, then maybe replace that sprocket. It's up to you, but I doubt that's the source of your noise.
 
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Old Jun 23, 2024 | 02:46 PM
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The comp is fine.. If anything need examine, post a pic of the rotor inner splines. You may need to trim 0.060" of the crank nut..
 
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Old Jun 23, 2024 | 05:25 PM
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Originally Posted by Max Headflow
The comp is fine.. If anything need examine, post a pic of the rotor inner splines. You may need to trim 0.060" of the crank nut..
I don't know how your going to see much from this pic without an in person visual look at shaft spline. But here you go.


 
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Old Jun 23, 2024 | 06:22 PM
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The rotor is the the thing that covers the alternator.. That is called the shaft extension..
 

Last edited by Max Headflow; Jun 23, 2024 at 06:32 PM. Reason: that
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Old Jun 23, 2024 | 06:52 PM
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Originally Posted by Max Headflow
The rotor is the the thing that covers the alternator.. That is called the shaft extension..
Oh you mean the rotor that covers the "stator".




 
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Old Jun 23, 2024 | 06:55 PM
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Originally Posted by Max Headflow
The rotor is the the thing that covers the alternator.. That is called the shaft extension..
Oh you mean the rotor that covers the "stator".





 
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