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2003 FXD - Complete Rebuild

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Old Jun 7, 2025 | 06:10 PM
  #31  
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Forgot to have Darkhorse use ARP bolts for the case. I know I can get some covers for them to go away, but how risky would it be to pull these one at a time and replace with ARP? Am I crazy to even think about it?


 
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Old Jun 8, 2025 | 06:00 PM
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I see your using Harley silver bead blast. Paint the case bolts with it . It's good stuff very durable. Looks good too nice job.
 
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Old Jun 8, 2025 | 06:44 PM
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So got the lower end painted today. Had a few small gouges in the case I just blended out a little and painted over. Can hardly tell that they were there.

Found a 2015 Dyna Fat Bob 49mm complete front end on eBay last night. He wanted $889 for it. I made another for $500 and surprisingly he took it. I am pretty sure it should just bolt on, the neck size is the same length. Might need a different bearing based, not sure. The fork legs have some corrosion on them, and due to fat bob geometry I prob need to replace them anyways, I think they are a little too long. The tress will get stripped as powder coated along with the lowers, I have a set of dual HD Brembo’s I took off my street glide so those should fit. We’ll see when it gets here.

Also did the official first piece of re-assembly today. Out the oil pan back on the trans case.


 
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Old Jun 8, 2025 | 06:47 PM
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Originally Posted by 02fx
I see your using Harley silver bead blast. Paint the case bolts with it . It's good stuff very durable. Looks good too nice job.
I’m very happy with the paint. Has little more texture than the original parts did, but I’m sure with age that will
calm down some.
 
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Old Jun 9, 2025 | 10:37 AM
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Originally Posted by Max Headflow
Looks like a chunk of red loctite. Possibly stuck in the bottom of a threaded hole that they had to dig out or maybe some red that fell into the cases when you pulled the motor.
It was globs of silicone/rtv that got jammed in one of the mounting holes from the inner primary case to the crankcase that caused the hairline crack Darkhorse had to repair.
 
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Old Jun 9, 2025 | 08:21 PM
  #36  
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And let that be a lesson to everyone ... hydraulics can be damaging. Something has got "to give"
 
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Old Jun 11, 2025 | 01:16 PM
  #37  
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Originally Posted by malfvnction
Forgot to have Darkhorse use ARP bolts for the case. I know I can get some covers for them to go away, but how risky would it be to pull these one at a time and replace with ARP? Am I crazy to even think about it?

I've thought about doing the same thing with ARPs on my crankcase. A few people chimed in and said it'd be okay, but I didn't have the guts. Did you ask Darkhorse to see what they say?
 
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Old Jun 11, 2025 | 02:45 PM
  #38  
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I liked the Doggy Pic .
 
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Old Jun 11, 2025 | 10:45 PM
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Originally Posted by snake_eyes
I've thought about doing the same thing with ARPs on my crankcase. A few people chimed in and said it'd be okay, but I didn't have the guts. Did you ask Darkhorse to see what they say?
I think because it is not “installed” and nothing is really connected or torqued to it, if I went one at a time I should be ok. I know they use a sealant between the halves, as long as that is not disturbed I should be good.

But then again, the bolts are mostly covered by the primary so why bother?
 
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Old Jun 12, 2025 | 08:24 AM
  #40  
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Originally Posted by malfvnction
....But then again, the bolts are mostly covered by the primary so why bother?
Let sleeping dogs lie. Bird in the bush. Don't poke the bear. Good luck


 
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