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So, A few weeks ago I posted about vibration after changing the mufflers. Bad vibration started that wouldn't allow me to ride in peace. the foot pegs vibration numbed my feet and the mirrors were completely useless.
Changed the exhaust again, torqued and retorqued the mount bolts and when I released some torque of the exhaus mount that is bolted to the frame and gearbox, and the vibration is gone.
Now, the question is: Can I keep those bolts without the proper tightening torque? what is the risk? should I use some rubber washers to try to reduce the vibration?
I'm completely lost and in the meatime, one of the bolts broke and I need to use those extractor tools to extract it. Also read somewhere that these bolts break often, maybe due to vibrations...
I'd check the Motor Mounts to start with. You can't leave the Exhaust Mounts loose. Google Switchback Clevis Pin Fix, you may try something like that.
The mounts are new. I mean 2 weeks new and they were destroyed before.
I dont mean to have them loose, I mean to leave them slightly less tight than the 24Nm Harleys manual recommends.
Engine is rubber mounted and vibrates without affecting chassis but the exhaust vibrates and is directly mounted on the chassis. Doesnt make sense to me.
Maybe some washers with rubber lining could help and I could tighten the bolts a bit more while avoiding vibration or blue loctite the bolts.
the exhaust vibrates and is directly mounted on the chassis.
It shouldn't be! It should be fastened to a bracket that attaches to the transmission. If it is really connected to the chassis it will break in short order.
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