Progressive drop in kit; impressions
Have you had your steering head washer updated? There is a service bulletin for the "clunk"
Heavier oil will stiffen it up. Start with some Screaming Eagle, it is heavier than the stock without being too thick. I found that 20W was to heavy for mine, but I didn't lower, just did standard length springs.
How much did you drop it?
Is the drop where you want it when sitting on the bike?
You do have the spring + comp spring and spacer installed, right?
With these springs you can not really set a proper preload/sag since the sag is your drop amount and controlled by preload, the comp spring is basically a spacer and to keep the fork from suddenly dropping out in a dip/pot hole.
How much did you cut the spacer?
If you cut the spacer to the 1" length you should have 1.5 to 2" lowering + any additional sag when you sit on the bike @ 180lbs.
How much do you weigh?
I assume you just pulled the o.e. springs and installed the drop ins, you did not say?
If you replaced the oil, did you put the recommended amount of oil? The instructions for the drop in spring say to follow the H-D manual.
First, I would check the total amount of sag (drop) you have when sitting on the bike. Put a tie strap on the slider tube and take the weight off the front and slide the strap down, then slowly lower the front with you on the bike and do not push down on the suspension. Take the weight off again, measure between the fork dust cap and bottom of strap and note it.
Slide the strap down again and take it for a ride where you find it bottoming out. When you get back take the weight off the front and measure again, this will show how much travel you are using. If too much drop this will cause bottoming and you can adjust it with a longer spacer.
Second, you need to verify that you have the proper amount of oil and if measuring the depth you need the fork straight up and down or go by the proper amount in oz. 26.6 for the FXD
If you have the proper preload or drop then I would "guess" you're too low on oil, but you don't want to over fill.
Find out where you are at on the above and get back.
CB
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I did it six weeks ago but only have 50miles or so on the job. I did it all by the book.
I wrote to Progressive about it tonight. I may have to take an inch off the pvc.
I like the low, I like the handling, I hate hitting a pot hole or rail road tracks.










