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Old Nov 14, 2009 | 03:27 PM
  #11  
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Way to go brother, you have more ***** than I. I'm good for moderate to hard maintenance but tearing the bike like down like that. Good on you. It will great to see the results. Good luck!
 
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Old Nov 14, 2009 | 03:57 PM
  #12  
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Originally Posted by ghostrider69
Jmpancoast, before I assembled the new trees I stood the stock stem and cass county stem side by side and the cass county stem was 1/4" shorter. That is probably to compensate for the the thinner lower tree.

BTW: Anyone know which two wires out of the three I need from the stock harness to wire up this new two wire headlight.
Thanks for the info. Your stem is 3/4" shorter than the one they sent me, them phukkers. Great quality control they have. Had I had a stem that length, I would have been good from the start.

Have you had the chance to check the fork stops and fork lock yet?

John
 
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Old Nov 14, 2009 | 04:22 PM
  #13  
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WS6 Formula, thanks for the link.

Jmpancoast, the fork lock does not work. It lacks about 1/4" from lining up with the hole.
 
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Old Nov 14, 2009 | 04:25 PM
  #14  
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Jmpancoast, is that an aftermarket headlight you have mounted? 2 or 3 wire? If 2 wire which wires did you tie into from the harness?
 
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Old Nov 14, 2009 | 04:30 PM
  #15  
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The stock harness is three wire, the headlight looked to be two wire. The third wire (the ground) was there, but ran down to ground the headlight at the mount. Once I found the third wire, I soldered and shrink wrapped them to the stock wiring and connector.
 
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Old Nov 14, 2009 | 05:42 PM
  #16  
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I guess I am going to have to break out the volt meter and try to figure out which wires I need. The harness coming from the bike has four wires to the plug and from the plug to the headlight is three wires on my bike. I might just buy the lowers WS6 Formula pointed out to me and buy another set of bearings and spacers and start over. That idea is swimming in my head. I got the sigs mounted and wired up, pluged in and ready to go.

 

Last edited by ghostrider69; Nov 14, 2009 at 05:48 PM.
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Old Nov 14, 2009 | 06:24 PM
  #17  
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Originally Posted by ghostrider69
I guess I am going to have to break out the volt meter and try to figure out which wires I need. The harness coming from the bike has four wires to the plug and from the plug to the headlight is three wires on my bike. I might just buy the lowers WS6 Formula pointed out to me and buy another set of bearings and spacers and start over. That idea is swimming in my head. I got the sigs mounted and wired up, pluged in and ready to go.
That link to the chrome front end kit includes chrome spacers. What bike is your front wheel from (model & year)? Are you using a 1"(2006 & 2007) or a 25mm(2008 & up) axle?

Info on the chrome front end kits:
http://www.harley-davidson.com/gma/g...bmLocale=en_US
 
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Old Nov 14, 2009 | 06:49 PM
  #18  
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The wheel is from a 2005 wideglide with the center bored out for the larger spacer tube. The axle and all hardware is 25mm.
 
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Old Nov 14, 2009 | 07:06 PM
  #19  
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I think I know what the problem is with the tight wheel. When I installed the bearing inner spacer tube I did not cut it to length. I left it the length it came which does not allow the bearings to seat all the way down into the hub. I did that so that I could use the spacers that came with it because of the narrower lowers instead of having to cut customs length spacers which would have to be longer. I am going to take it off tomorrow, remove the bearings, seat them all the way into the hub and cut the inner spacer tube the length it is supposed to be which will allow the bearings to seat fully into the hub and buy order some spacer stock to cut my own spacers. That should take care of the problem. I think since the bearings are not seated all the way, one of them might be a little cocked in the hub causing this binding problem. I started thinking, the lowers should squeeze against the spacers which squeeze against the inner bearing race which should squeeze against the inner bearing spacer. If all of that is perfect then there shouldn't be any binding. Right or wrong. Thats what you get when you get in a hurry and try to half *** things. It just goes to ****.
 
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Old Nov 14, 2009 | 07:46 PM
  #20  
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Originally Posted by ghostrider69
The wheel is from a 2005 wideglide with the center bored out for the larger spacer tube. The axle and all hardware is 25mm.
I guess that's why you had problems with the spacers, Harley Davidson made a lot of changes on the Dyna's in 2006.

As I mentioned earlier, I had to shim my caliper and rotor when using my original 2006 sliders and a 2006 aluminum profile Wide Glide Wheel. I was then forced to buy a Wide Glide chrome front end kit on eBay ($99.00 shipped ) and removed the spacers.

Since yours lines up already you shouldn't use sliders from the Wide Glide because it would then push your caliper inboard and the fix would be to remove material from the caliper and or the disc mounting points, which may not be a good idea.

Have you seen these:
http://cgi.ebay.com/ebaymotors/Harle...item414a73a7fb
 
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