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Sticking Throttle.....need help....

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Old Feb 14, 2010 | 09:34 AM
  #21  
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Yup, double check the adjustment on everything - grip too far in, groove not properly located in the clamps, etc.

Had this issue when I changed bars on the Shovel. Took almost an hour of slowly carefully checking and aligning everything. Good luck!
 
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Old Feb 14, 2010 | 09:43 AM
  #22  
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Also, check the control housing. It might be too tight. I remember having that issue too when I did my bar swap. a 1/4 turn on each screw may loosen it up just enough.

I would definitely check the cable adjustments first.
 
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Old Feb 14, 2010 | 09:46 AM
  #23  
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Had the same problem when I changed the bars on my old Road King. I took it apart several times using emery cloth on the bars thinking the chrome was too thick, adding dry graphite and the works. The second I backed off the cable that opens the throttle the problem was gone. What a frustrating mess that was.
 
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Old Feb 14, 2010 | 09:55 AM
  #24  
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had the same problem on my bar swap. It was the little plastic piece connected to the throttle lock. It came loose and was jamming the throttle up. took apart the RH control and put it back where it belongs no problems since
 
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Old Feb 14, 2010 | 12:33 PM
  #25  
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Originally Posted by Wonkaboy
Check your manual cruise control **** under the throttle grip you might have turned it by accident this will cause it to stick , also check the 2 cables coming from the throttle that go behind the air cleaner and make sure their in the slotted holes ... been there done that !!
yeah Plus one on that done it a few time myself the first time it took me forever to figure it out lol. I felt like a dumba$$!!!
 
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Old Feb 15, 2010 | 10:48 AM
  #26  
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I took that little plastic stopper for the cruise right out put everything back together and it still stuck. Put it back in and checked everything once again adjusted everything now it doesn t stick but the return is very slow and doesn t snap back like it should. Still at a loss....thanks again guys. C
 
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Old Feb 15, 2010 | 10:53 AM
  #27  
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Originally Posted by BullyDog
I took that little plastic stopper for the cruise right out put everything back together and it still stuck. Put it back in and checked everything once again adjusted everything now it doesn t stick but the return is very slow and doesn t snap back like it should. Still at a loss....thanks again guys. C
did you pull the throttle back 1/8" from the end of the bar? And quite simply you have the idle or throttle cable too tight if you did in fact pull the throttle back off the end of the bar 1/8". Or your bars could simply be too big around due to manufacturing error.
 
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Old Feb 15, 2010 | 11:01 AM
  #28  
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The grip seem to spin quite freely on the bar when on by itself only. Could it be possible that the cables could be sticking in the sleeves. Or maybe the Kury grip has a problem. Cause I tried pulling the throttle back 1/8" and 1/4" and that 1/8" did help (i think) but it is just slow now. no sticking open anymore
 
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Old Feb 15, 2010 | 11:22 AM
  #29  
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Originally Posted by BullyDog
The grip seem to spin quite freely on the bar when on by itself only. Could it be possible that the cables could be sticking in the sleeves. Or maybe the Kury grip has a problem. Cause I tried pulling the throttle back 1/8" and 1/4" and that 1/8" did help (i think) but it is just slow now. no sticking open anymore
1/8" is correct. now you need to back the idle cable off...so loosen that cable up. Next the throttle should have about 1/8" movement in the pull cable as well. you do not want it too tight to not have a little play to it. Once the throttle pull cable has been set, then you tighten up the return(idle) cable so the spring in the return at the throttle body is not compressed. The cable tightness is checked with the bars turned to the right. A simple 1/4 turn too tight in the cable adjustment is enough to make the throttle not snap back upon return.
So you should have about 1/8" of wiggle before the throttle moves the cable and then tighten the idle cable to the point where it does not lessen the 1/8" of wiggle and you should be all set.
 

Last edited by rounder; Feb 15, 2010 at 11:29 AM.
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Old Feb 15, 2010 | 05:59 PM
  #30  
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Thanks Rounder. I think that helped out. I set everything with the bars to the right and seems to work well now. I appreciate all the help. I am new here and am very impressed. Thanks guys!
 
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