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Cutting down the shield

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Old Jan 2, 2011 | 07:08 AM
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Default Cutting down the shield

I am planning on cutting down my windshield by 2 inches. I did one before on thinner plastic. I have to say it wasn't fun. I did a search but no real good info. I will take any advice and even a name of a business that does it for a living. 89 days to posible riding weather up here.
 
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Old Jan 2, 2011 | 10:02 AM
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Try these links for more info:

https://www.hdforums.com/forum/dyna-...ight-done.html

https://www.hdforums.com/forum/chass...ield-pics.html
 
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Old Jan 2, 2011 | 11:12 AM
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It's really easy to do like the above links say. I cut 2.5 inches off the top of my HD compact w/s. started out by covering the w/s with masking tape. Marked out the shape I wanted. Then I used a band saw but a jig saw will also work fine. After cutting I used a file to get a nice clean straight edge. Finally I sanded using several grits of paper ranging from 180 to 600 with a little soapy water. Shines up real nice. You can also use a propane torch along the edge to make it clear after the sanding process.
 
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Old Jan 2, 2011 | 11:27 AM
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Dean, I have a short windshield. I replaced it for the taller one. Its the windshield only. I will sell it to you because its in a box in my garage. I will sell it cheap if it will work for you. It came off of my 2007 FXDC detachable. Lightly smoked. Like new condition. I just want to get it out of my garage along with all the other stuff in there.
If your intrested email me
Dan
zenking12@yahoo.com
 
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Old Jan 4, 2011 | 06:10 AM
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Thanks the template should work the best. This will be one of those no beer jobs.
 
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Old Jan 4, 2011 | 06:18 AM
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Originally Posted by The Dean
Thanks the template should work the best. This will be one of those no beer jobs.


I've never heard of such a thing! lol
 
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Old Jan 4, 2011 | 07:20 AM
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You are right. I have to start thinking before typing. But I might mark it sober.
 
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Old Jan 9, 2011 | 10:40 PM
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OK Jr I cut the shield but I might not have had to sand so much if I cut it a few beers sooner. But it turned out nice with a file and sand paper. Thanks.
 
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