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Old Mar 29, 2011 | 03:53 PM
  #1  
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samalija
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Default Gas tank

Hi all does anyone know how to get the gas Gage sending unit out of the tank? Mine will not just pull out of the top.
 
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Old Mar 29, 2011 | 04:37 PM
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8541hog
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Pull hard, it'll come easy...

Unless it is different than mine, it just takes some effort to get it out without damging the paint.

All models with a gauge like that work the same way. Wires from the gauge go down through the tank via a special "tube", and exit the bottom of the tank. The wires then go to a small connector near the tank. You might have to take out the mounting bolts and lift the tank slightly in order to see the connector (4 pin, but only 3 wires).

Disconnect the connector.

You will have to remove the pins from the connector, it's not easy to describe, although a good description is in the service manual. Once you've removed the pins from the connector, you can simply pull the gauge up, pulling the wires through the tube. NOTE: before you remove the pins, you should make a diagram showing which wire went in which hole. As I said, it's a 4-pin connector with only 3 wires, make sure your diagram indicates the empty hole.
 

Last edited by 8541hog; Mar 29, 2011 at 04:40 PM.
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Old Mar 29, 2011 | 05:09 PM
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samalija
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Thanks 8541hog I got it, I had to bend it but I got it. I cut the conectors off on top side and put new ones on in the new tank. Poor design. Thais agin.
 
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Old Mar 29, 2011 | 05:34 PM
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Originally Posted by 8541hog
Pull hard, it'll come easy...

Unless it is different than mine, it just takes some effort to get it out without damging the paint.

All models with a gauge like that work the same way. Wires from the gauge go down through the tank via a special "tube", and exit the bottom of the tank. The wires then go to a small connector near the tank. You might have to take out the mounting bolts and lift the tank slightly in order to see the connector (4 pin, but only 3 wires).

Disconnect the connector.

You will have to remove the pins from the connector, it's not easy to describe, although a good description is in the service manual. Once you've removed the pins from the connector, you can simply pull the gauge up, pulling the wires through the tube. NOTE: before you remove the pins, you should make a diagram showing which wire went in which hole. As I said, it's a 4-pin connector with only 3 wires, make sure your diagram indicates the empty hole.
Sounds like you are talking about the gauge and he is asking about the sending unit inside the tank.

Sounds like you got it figured out but here's a write-up I did:
https://www.hdforums.com/forum/dyna-...tank-guts.html
 
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