Something still seems wrong
Since the connections can get exposed to water, having some sort of level of protection
My bike starts and runs fine every time with the grease installed. Just saying.
Just having the connector under the seat may not be enough, I had mine under the ECM itself. It is a shame that connector is not as waterproof as a typical molex connector.
Just having the connector under the seat may not be enough, I had mine under the ECM itself. It is a shame that connector is not as waterproof as a typical molex connector.
Dielectric grease is a non-conductive, silicone grease used to seal out moisture and, prevent corrosion on electrical connectors. Since it is non-conductive, it does not enhance the flow of electrical current. This makes it an ideal lubricant and sealant for the rubber portions of electrical connectors.
Dielectric grease will melt silicone rubber over time, and should not be used on connectors, such as o-rings, that are made of this rubber.
While the indicated use of dielectric grease calls for it to be used only on the non-metal parts of a connection, it has been shown to be effective at preventing corrosion when applied directly to the metal connectors as well. Care should be taken when using it in this way, because this application can cause the connection to stop working. A common reason for such a failure is that the grease creates a barrier between the two points of contact.
In other words, it should not be used between metal to metal connections. Nothing beats a solid, tight, metal to metal connection.
You really should not need this stuff if you have installed the unit properly, I ran a PC III for about 3 years and never had any issues with water, there are exceptions to everything, but dielectric grease is not a magic potion to be used to cover an improper installation. If you get the connector under the ECM as it states in the manufacturers instructions, I seriously doubt you will have moisture problems.
If the terminals are in proper condition and tight when assembled they will make proper contact and the grease will seal the terminals from corrosion and moisture, if they are not tight that unto itself will create its own problems. It also can prevent a short between connectors in a multiple pin connector. A perfect example of its use is the tail lamp connectors and bulbs on your dyna, each coated with dielectric grease and then shoved into their respective sockets.
The only reason I recommended liberal application to the PC connectors is that the PC side of the connector, at least it is on my PCIII, is open to the elements from the back side compared to the OE connector, simply cost savings on Dynojet's part. Apply liberally, assemble and wipe off excess.
The OP should also inspect all other exposed connectors for moisture and corrosion. Many times the O2 , CKP, TPS, etc will get moisture in them as well and should be coated, as well as the fuses and relays in the fuse block.
Also, it is silicone based so how exactly does it attack silicone over time? Even CRC and Permatex recommend it for use on rubber and o-rings applications.
Last edited by dynabobster; Jun 24, 2011 at 12:42 PM.
If the terminals are in proper condition and tight when assembled they will make proper contact and the grease will seal the terminals from corrosion and moisture, if they are not tight that unto itself will create its own problems. It also can prevent a short between connectors in a multiple pin connector. A perfect example of its use is the tail lamp connectors and bulbs on your dyna, each coated with dielectric grease and then shoved into their respective sockets.
The only reason I recommended liberal application to the PC connectors is that the PC side of the connector, at least it is on my PCIII, is open to the elements from the back side compared to the OE connector, simply cost savings on Dynojet's part. Apply liberally, assemble and wipe off excess.
The OP should also inspect all other exposed connectors for moisture and corrosion. Many times the O2 , CKP, TPS, etc will get moisture in them as well and should be coated, as well as the fuses and relays in the fuse block.
Also, it is silicone based so how exactly does it attack silicone over time? Even CRC and Permatex recommend it for use on rubber and o-rings applications.
The Best of Harley-Davidson for Lifelong Riders



