When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Engine Mechanical TopicsDiscussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.
When I tore down the top end to replace the heads I got to looking at the stock pistons in my 103" twin cooled.
I'm thinking that forged pistons would definitely be an upgrade and was also considering moving up from the stock 10:1 to a 10.5:1 (plus the bump from the .030 head gasket).
I'd like some advice on whether or not this is a worthwhile upgrade, pitfalls/ gotcha's, etc., I'd also like to know what my options are for the pistons themselves (Wiseco 40126PS is the only thing I've come across so far).
It's not quite time to do the 107" upgrade yet...but this would be a good way to test 10.5:1 to see if I want that on the 107" kit.
sidenote: 5,000 feet of elevation negates some of that CR and I would expect to carry some type of octane boost when traveling at/near sea-level.
Have to ask. Why are you replacing the heads? What are you replacing them with? What is your thinking of buying pistons when you don't know if piston to cylinder fitment will be correct without boring/honing cylinders to fit pistons? Cart before horse? Why buy pistons now when a 107" is the future plan? Why forged when cast are quite commonly used in bigger bore builds? Personal choice for sure, just curious.
If you want to increase compression, you can use a .030" MLS head gasket and deck stock heads about .030" to get the compression bump you want for 10:1 to 10.5:1; no pistons required. Of course, all said without knowing what heads and/or cams you are running.
IMHO your waisting your money on the pistons if your gonna go to a 107 build on the future. The only difference there would be $200 for the bore job. And if it's a concern on the 10.5:1then get there with a .030" head gasket and if it proves to be to much you can always slip a .045" Gasket in
The important thing here is to make sure the cam you are using is good for that compression ratio.
Heads (mentioned in the signature) are SE CNC which were also ported and polished by NRHS. This was done along with the 58mm throttle body as part of a piece by piece approach moving toward a full-blown 107".
The TW-777 is still mild enough to be 'bolt in' and valve clearance isn't an issue even having done the .030 head gaskets. So I've already got that little bump in CR from the stock 10:1.
I'm hoping the cart isn't too far ahead of the horse, at this point the bike only has about 700 miles...so the thought was break-in and conditioning could just as easily be completed with the ring gap having been set on the 10.5 pistons or keeping with stock. Eventually this set of jugs will be torque plated and bored and honed to match the pistons during the 107 build...but in the mean time I'm just 'conditioning' them and looking forward to another step along the way.
I haven't bought pistons yet...that was part of my question, is it worth buying 10.5 pistons and what are my options (Wiseco or who else)?
It was my understanding that forged pistons are an upgrade in material (forged vs. cast), total weight and the friction coatings...maybe that's my misunderstanding.
Forged aren't really an upgrade in your case. Sure they maybe handle more compression but they also require looser cylinder fit. So you wouldn't even be able to put forged in without working on your cylinders. And your rings were seated many, many miles ago. Probably within the first 10 miles. If you pull the pistons out you might as well go 107 because you'd be boring/honing at that point regardless.
Cast piston to cylinder fit is usually around 0.0005-0.001"
Forged is usually around 0.0025"
Eventually this set of jugs will be torque plated and bored and honed to match the pistons during the 107 build...but in the mean time I'm just 'conditioning' them and looking forward to another step along the way. I haven't bought pistons yet...that was part of my question, is it worth buying 10.5 pistons and what are my options (Wiseco or who else)?
It was my understanding that forged pistons are an upgrade in material (forged vs. cast), total weight and the friction coatings...maybe that's my misunderstanding.
Cylinders are already "conditioned" and replacing pistons when a 107" upgrade is in the future is a waste of time and money. MattVA points out why forged pistons are not an option with your current configuration; you can't use them anyway in your cylinders.
Looks like you have a decent configuration; save the $$ and ride the bike until you are ready for the 107" upgrade. Making these modifications in steps is often time consuming and can get expensive.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.