Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

Base Circle and Overlap question

Thread Tools
 
Search this Thread
 
Old Jun 30, 2016 | 12:10 AM
  #1  
Mberlin74's Avatar
Mberlin74
Thread Starter
|
Cruiser
Joined: Sep 2012
Posts: 208
Likes: 1
From: Canada
Default Base Circle and Overlap question

So the way I'm going to find base circle and install my push rods would be to put the opposite cam in overlap (both lifters moving at the same time). Then install both push rods on the opposite cam as that cam should now be on base circle. That seems to be the way most people do it.

A friend today told me that the better way to do it is to put your finger down onto the intake lifter and turn the trans until the lifter was at it's lowest point. He then installs the push rod on that intake side. Before moving to the exhaust side of that cam he does the same thing on the opposite cam (intake side). Then he moves to the exhaust sides of both cams. He said that was just the way he was taught and the guy who taught him told him it was a more reliable way to do it but he didn't know what the reason was.

Would like to know your opinions on the matter and what you do personally.
 
Reply
Old Jun 30, 2016 | 05:51 AM
  #2  
prodrag1320's Avatar
prodrag1320
Banned
Joined: Sep 2009
Posts: 3,569
Likes: 624
From: deland,florida
Default

100`s of ways to skin a cat.its a lot eaisier just to find TDC,with both valves closed & do both in that cyl,wait for bleed down & do the same in the other cyl.since shovel days,p/rod adjustment is one thing that has been over complicated many times
 
Reply
Old Jun 30, 2016 | 07:10 AM
  #3  
ntraindavefl's Avatar
ntraindavefl
Road Warrior
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2011
Posts: 1,956
Likes: 437
From: florida
Default

+1 on both valves closed and one cylinder at a time.
 
Reply
Old Jun 30, 2016 | 07:49 AM
  #4  
markwolula's Avatar
markwolula
Tourer
Joined: Jan 2012
Posts: 373
Likes: 90
From: australia
Default

If its your first time installing pushrods, finding tdc,, finding base circle,, etc,, some advice can be confusing from people that can do it in there sleep...
You have the theory right,, why not remove, (or leave off), the cam cover,,, get a torch and look in the cam chest, and physically see pushrods on base circle !!!!!! Use same method , if you are cutting pushrods also .... The first time you will be more confident with the install ....
 
Reply
Old Jun 30, 2016 | 07:52 AM
  #5  
rauchman's Avatar
rauchman
Grand HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2008
Posts: 3,684
Likes: 4,294
From: Northeast, NJ
Default

I'm in the middle of a cam install now. Pushrods will be in tonight. Can anyone show a pic of what base circle looks like?
 
Reply
Old Jun 30, 2016 | 07:55 AM
  #6  
Uncle Larry's Avatar
Uncle Larry
Seasoned HDF Member
Veteran: Army
15 Year Member
Joined: Jan 2011
Posts: 157,324
Likes: 56,886
From: Michigan 15 Minutes East Of Hell
Default

This might help you.

 
Reply
Old Jun 30, 2016 | 07:58 AM
  #7  
Eastcoast Jim's Avatar
Eastcoast Jim
Tourer
10 Year Member
Photogenic
Joined: Jul 2014
Posts: 426
Likes: 157
From: Lake Wales, Fl
Default

+1 on NtrainDave's method - The way I learned- a few years ago - on solid lifter Panheads was to watch the front intake pushrod go up then back down - Intake stroke - bring that piston up to TDC - compression stroke - both front cyl valves are now closed- I stick a srewdriver in the sparkplug hole to feel the piston get it as close as you can to TDC- it won't be exact. Adjust the front pushrods, use the lifter mfg specs on how far to go. do the math,( how many threads per in are your pushrods?) Walk away - have a cup of coffee - relax - when you can spin the front pushrods easily between your fingers repeat the process on the rear cyl. They important thing is to follow the same steps in the same order each time you do it - less chance of an error. - Eastcoast Jim
 

Last edited by Eastcoast Jim; Jun 30, 2016 at 08:04 AM.
Reply
Old Jun 30, 2016 | 08:31 AM
  #8  
Mberlin74's Avatar
Mberlin74
Thread Starter
|
Cruiser
Joined: Sep 2012
Posts: 208
Likes: 1
From: Canada
Default

Originally Posted by prodrag1320
its a lot easier just to find TDC,with both valves closed & do both in that cyl,wait for bleed down & do the same in the other cyl.

So if I was installing the pushrods on the rear cam, and I put the front cam on overlap is that the same as TDC? I read a fair amount of posts about feeling the air from the spk plg hole and using a straw in the hole to watch its lift etc., but without actually seeing it done on a video or something it's not 100% clear.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jun 30, 2016 | 08:36 AM
  #9  
QC's Avatar
QC
Seasoned HDF Member
10 Year Member
Liked
Loved
Top Answer: 1
Joined: Mar 2012
Posts: 100,455
Likes: 19,810
From: Centennial, CO
Default

As you rotate the engine with the rear wheel, watch the pushrods move up and down. When they get to TDC, the pushrods will stop moving at the same time, MOMENTARILY. This is TDC. Rotate the engine a couple times to see the whole thing in action. It will become clear to you what we are talking about.
 
Reply
Old Jun 30, 2016 | 08:54 AM
  #10  
Mberlin74's Avatar
Mberlin74
Thread Starter
|
Cruiser
Joined: Sep 2012
Posts: 208
Likes: 1
From: Canada
Default

thanks QC. I'll try that later. The push rods are out already but I can use a couple of magnetic tipped grabber rods that I have instead by dropping them down onto the lifters. So when both rods stop moving at the same time TDC is achieved and the push rods are installed on that same cam/cylinder. Is that correct?
 
Reply



All times are GMT -5. The time now is 09:45 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE